基于逆动态和变结构理论的空间飞行器大角度机动控制

针对飞行器大角度机动的控制问题具有强耦合、高度非线性、参数不确定性等特点,本文首先利用逆动态控制的非线性解耦能力对系统进行非线性解耦,然后基于变结构控制的鲁棒性进行控制器的设计,并在MATLAB环境下进行了仿真研究。仿真结果表明,该控制方法在有外界干扰和系统参数不确定的条件下具有较快的收敛性和一定的鲁棒性。     

Adaptive sliding mode fault-tolerant control for satellite attitude tracking system

In this paper, an adaptive modified sliding mode control approach is developed for attitude tracking of a nano-satellite with three magnetorquers and one reaction wheel. A sliding variable is chosen based on finite-time convergence of the nano-satellite attitude tracking error and avoiding the singularity of the control signal. The control gain of the proposed method is developed adaptively to reduce the tracking error and improve the closed-loop control performance. The sliding variable and adaptive parameter are also employed in the reaching phase of the control law to decrease the chattering phenomenon. In addition, the finite-time convergence of attitude variables in the presence of actuator faults, inertia uncertainty, and external disturbances is proved using the extended Lyapunov theorem. The simulations are conducted to evaluate the performance of the proposed method according to different evaluation criteria. Monte Carlo simulations are also used to survey the reliability of the system in the presence of the mentioned condition.     

基于响应曲面法的成型CBN砂轮高频感应钎焊温度均匀性研究

成型砂轮在高频感应钎焊过程中存在温度分布不均匀导致钎焊质量无法满足使用要求，这是长期困扰超硬磨料砂轮高频感应钎焊技术的难题。针对该问题，提出温度均匀性的表征方法，以温度均匀度和平均温度为响应值，基于有限元仿真数据获得了响应曲面法模型。基于该模型，采用方差分析成型砂轮感应钎焊温度均匀性的影响因素显著程度由大到小依次为加热间隙、感应电流、导磁体长度。以平均温度值和温度均匀度为优化目标，基于响应曲面法优化线圈结构和工艺参数，开展了感应加热试验，证明响应曲面法模型优化结果的误差在6.94%以内。高频感应钎焊的成型立方氮化硼（cubic boron nitride，CBN）砂轮宏观形貌显示，钎料在成型面各处铺展的一致性好，表明钎焊过程中在成型面的温度分布具有较好的均匀性。     

Grain erosion wear properties and grinding performance of porous aggregated cubic boron nitride abrasive wheels

Cubic boron nitride (cBN) superabrasive grinding wheels exhibit unique advantages in the grinding of difficult-to-cut materials with high strength and toughness, such as titanium alloys and superalloys. However, grinding with multilayered metallic cBN superabrasive wheels faces problems in terms of grain wear resistance, the chip storage capability of the working layers and the stability and controllability of the dressing process. Therefore, in this work, novel metallic cBN superabrasive wheels with aggregated cBN (AcBN) grains and open pore structures were fabricated to improve machining efficiency and surface quality. Prior to the grinding trials, the air-borne abrasive blasting process was conducted and the abrasive blasting parameters were optimized in view of wear properties of cBN grains and metallic matrix materials. Subsequently, the comparative experiments were performed and then the variations in grinding force and force ratio, grinding temperature, tool wear morphology and ground surface quality of the multilayered AcBN grinding wheels were investigated during machining Ti–6Al–4V alloys. In consideration of the variations of grain erosion wear volume and material removal rate per unit of pure metallic matrix materials as the abrasive blasting parameters changes, the optimal abrasive blasting parameters were identified as the SiC abrasive mesh size of 60# and the abrasive blasting distance and time of 60 mm and 15 s, respectively. The as-developed AcBN grains exhibited better fracture toughness and impact resistance than monocrystalline cBN (McBN) grains because of the existence of metal-bonded materials amongst multiple cBN particles that decreased crack propagation inside whole grains. The metallic porous AcBN wheels had lower grinding forces and temperature and better ground surface quality than vitrified McBN wheels due to the constant layer-by-layer exposure of cBN particles in the working layer of AcBN wheels.     

System-level prognostics approach for failure prediction of reaction wheel motor in satellites

The reaction wheels actuated by motors are widely used for advanced attitude control of satellites. During the satellite operation, the performance of reaction wheel motor degrades and results in unexpected failures. To guarantee the reliability and safety of satellites, it is important to predict its remaining useful life while it is in operation. To address this issue, this study presents a system-level prognostics approach for the reaction wheel motor, by regarding it as a system composed of multiple components. The approach is demonstrated by using the motor operation data obtained during the accelerated-life tests on ground for 3 years. Health degradation of each components of the motor are estimated using the adaptive extended Kalman filter. Failure threshold of the motor performance is established by the design requirement on characteristic curve. The anomaly detection and failure prediction are performed using the shifting kernel particle filter.     

力矩输出能力最优化混合执行机构操纵律设计

当航天器执行高动态敏捷机动或者姿态动态跟踪控制等任务时，常使用控制力矩陀螺（control moment gyroscope，简称CMG）和飞轮（reaction wheel，简称RW）构成的混合执行机构来提供大力矩。提出了基于力矩输出能力最优化的混合执行机构操纵律，从几何角度出发，给出了力矩输出能力最优的CMG框架角速度和RW角加速度，通过引入参数，并讨论参数的设置的最优，使得框架转速误差和输出力矩误差的混合二次型达到最小，保证了混合执行机构在输出力矩误差最小的情况下，力矩输出能力最优。以金字塔构型的CMG集群和正交的RW集群构成的混合执行机构为例，对基于力矩输出能力最优化的混合执行机构操纵律进行合理化分析，证明了引入参数的作用，并且证明了混合执行机构不存在CMG奇异情况。仿真结果表明，基于力矩输出能力最优化的混合执行机构操纵律解决了CMG奇异的问题并使得RW不陷入饱和，输出力矩误差较小，输出力矩能力强，能够应用于航天器大角度机动任务。     

Influence of alumina abrasive tool wear on ground surface characteristics and corrosion properties of K444 nickel-based superalloy

K444 nickel-based superalloy is an important material to manufacture the gas turbine due to its excellent mechanical properties at high temperatures and corrosion resistance. Currently,grinding is the mostly used method for the surface finish of the K444 alloy components. However,few studies worked on the effects of the abrasive tool wear on the ground surface characteristics and corrosion properties of K444 alloy. This study uses two different-type alumina abrasive tools, i.e.,white alumina(WA)...     

航空用不锈钢磨粒流光整加工表面完整性研究

为研究磨粒流光整加工不锈钢闭式整体叶环的表面完整性，通过对电火花制备的不锈钢试样进行加工时间、加工压强及磨料目数的单因素试验，研究3个因素对加工后表面完整性的影响。结果表明：表面粗糙度Ra随着加工时间的增加而降低，从初始时的1.459μm降至60 min时的0.193μm，降低速率越来越慢，最后趋于稳定。磨粒流加工有效去除了加工表面再铸层。显微硬度在加工后明显降低，由450～950 HV降至270～350 HV且分布均匀性得到改善。显微硬度随着加工时间的增加整体上呈降低趋势，并出现了一定的加工硬化现象。在使用不同目数的磨料进行磨粒流加工后，残余应力由拉应力变为压应力。随着加工时间和加工压强的增加，试样表面越平整，抛光效果越好。