一起新材料应用引起的航空机轮故障分析

TC11钛合金在首次应用于某型飞机机轮刹车壳体时,由于对TC11的特性掌握不透,设计考虑不周,造成了使用过程中刹车壳体卡台断裂的故障。通过分析故障原因,制订了改进措施,经试验试飞验证,改进措施有效,为TC11在航空机轮上的推广应用积累了经验。     

SiCP/Al复合材料棱镜组件研磨工艺方法研究

通过对SiCp/Al复合材料棱镜组件研磨工艺试验及其结果分析,总结、优化了研磨工艺参数、研磨砂种类、粒度、研磨时间、研磨工艺过程等参数,研磨出的棱镜组件符合其精度要求,为棱镜组件在平台上的安装精度提供了基础.     

30CrMnSiA钢管外圆磁力研磨工艺的研究

采用化学粘结Ｆｅ＋ＳｉＣ磁性料对３０ＣｒＭｎＳｉＡ钢管外圆进行磁力研磨试验，研究了磨料成分、粒度以及研磨时间与研磨后表面粗糙度的关系，试验所得到的研磨表面粗糙度达到了Ｒａ０．０５μｍ。     

三轮涡轮冷却器应用研究

本文通过对涡轮冷却器和飞机地面环控系统工作原理的分析，提出了将三轮涡轮冷却器用于飞机地面环控系统的设计方案。并给出了系统主要性能参数的计算结果。     

砂轮形貌的激光功率谱特性及其检测

阐述了砂轮形貌的理论功率谱图象、实际功率谱图象及其功率谱特性，获得了砂轮形貌的特征参数与激光功率图象的对应关系。根据上述的理论分析，设计了激光功率谱法检测砂轮形貌的采样原理及检测装置。采用时，将砂轮一圈划分为２５６个等分点，每一点均进行功率谱型的采样；为检测方便，在对称的功率谱图象一侧采集８个点的光强，共获得由８个数据组成的２５６个离散功率谱型。通过对离散功率谱型的计算自理最后由检测装置打印出砂轮     

建筑卷扬机摆线针轮行星减速器优化设计

本文采用复合形法对摆线行星机构以摆线轮和输出轴圆盘体积之和最小为目标函数进行优化设计，并给出某快速电动卷扬机优化设计实例。     

新一代轻合金车轮试验设备

轻合金整体轮是摩托车上的重要安全部件，必须经过强度性能耐久性能试验，合格后才能使用。     

拔丝机轮毂热喷焊工艺研究

本文就拔丝机轮毂件的热喷焊工艺过程及相关工艺参数进行了研究，这项工艺已成功应用于该轮毂件的生产中。     

Fracture behavior and self-sharpening mechanisms of polycrystalline cubic boron nitride in grinding based on cohesive element method

Unlike monocrystalline cubic boron nitride (CBN), polycrystalline CBN (PCBN) shows not only higher fracture resistance induced by tool-workpiece interaction but also better self-sharpening capability; therefore, efforts have been devoted to the study of PCBN applications in manufacturing engineering. Most of the studies, however, remain qualitative due to difficulties in experimental observations and theoretical modeling and provide limited in-depth understanding of the self-sharpening behavior/mechanism. To fill this research gap, the present study investigates the self-sharpening process of PCBN abrasives in grinding and analyzes the macro-scale fracture behavior and highly localized micro-scale crack propagation in detail. The widely employed finite element (FE) method, together with the classic Voronoi diagram and cohesive element technique, is used considering the pronounced success of FE applications in polycrystalline material modeling. Grinding trials with careful observation of the PCBN abrasive morphologies are performed to validate the proposed method. The self-sharpening details, including fracture morphology, grinding force, strain energy, and damage dissipation energy, are studied. The effects of maximum grain cut depths (MGCDs) and grinding speeds on the PCBN fracture behavior are discussed, and their optimum ranges for preferable PCBN self-sharpening performance are suggested.     

一种基于模糊聚类模型的动量轮健康性排序方法

基于模糊聚类分析提出一种动量轮健康性排序方法，选取实际型号任务中50N·m·s动量轮的地面测试数据与在轨数据，对数据处理后，研究闭环工况动量轮动态转速的电机电流，利用相关系数法将其转换为模糊相似矩阵，聚类分析动量轮健康性最大阈值；同时以最大阈值为标准，设计判断准则，用4个动量轮的数据验证该方法的实用性并与峭度试验方法进行对比。结果表明：该方法可以准确对动量轮健康性进行排序。