复合材料人形杆压扁过程数值模拟分析

为了避免超弹性杆因应力集中而产生疲劳裂纹,延长其使用寿命,借助于ABAQUS软件,采用S4R壳单元和粘结单元,建立了人形杆复合材料压扁有限元模型。利用显示动力学法对人形杆压扁过程进行了非线性数值模拟分析,分析单一材料、两种材料铺层方式和不同铺层角度时人形杆各层应力特点,进而选取出应力最小的铺层方法。该研究对可展开机构中人形截面超弹性杆复合材料最佳铺层方式的合理选取具有重要意义。     

柔性特征的太阳电池翼在轨载荷分析

建立太阳电池翼地面模态试验修正后的较为精确的动力学模型,以此作为太阳电池翼的柔性特征提出基于混合坐标法的太阳电池翼在轨载荷分析方法,计算了航天器在轨机动、舱段分离、交会对接等典型工况下太阳电池翼的载荷变化情况,分析了不同工况下载荷与太阳电池翼动力学性能的相互关系,提出太阳电池翼为应对不同飞行工况应处于何种转角状态的结构设计建议。最后依据最大载荷工况开展了相关试验验证,试验结果表明本文的研究方法有效合理,可推广应用于其它型号太阳电池翼的在轨载荷设计。     

火星进入器作强迫震荡运动壁面脉动压力数值模拟

为研究超声速阶段进入器作强迫震荡运动对壁面脉动压力环境的影响规律,本文耦合进入器刚体运动方程与流体力学方程,采用动网格技术,对火星进入器模型开展非定常数值模拟,获取壁面不同位置处的脉动压力信息。研究表明：在超声速阶段,进入器作强迫震荡运动诱导的脉动压力远大于进入器保持相对静止时仅由非定常流动诱导的脉动压力。来流马赫数为1.2时,进入器作强迫震荡运动对脱体激波影响较小,脱体激波强度较弱且形态变化较小,攻角的震荡导致同一测点距离脱体激波的位置发生周期性改变,舱体迎风面及配平翼迎风面的脉动压力环境主要受攻角变化的影响;来流马赫数为3时,进入器作强迫震荡运动对脱体激波的影响较大,脱体激波震荡剧烈,诱导舱体迎风面及配平翼迎风面产生极其恶劣的脉动压力环境,功率谱分析表明激波震荡诱导的脉动压力能量主要集中在30 Hz左右。     

非工作状态下电液伺服机构运动分析

针对电液伺服机构安装到运载火箭后存在非工作状态下承受外力并产生被动运动的现状,分析伺服机构的受力情况并构建内部液体流动回路,研究非工作状态下伺服机构在外力作用时的运动特性。发现伺服阀零位特性以及伺服机构高压回路密封性能是影响伺服机构非工作状态下运动特性的主要因素。在外力作用下发生运动时油缸某一侧往往处于抽真空状态。使用零位特性良好的伺服阀以及高压回路泄漏小的伺服机构,在外力作用下将处于双向不动或单向可动的状况。利用典型产品开展了物理试验,验证了结论的有效性。     

对失控翻滚目标逼近的神经网络自适应滑模控制

针对失控航天器在空间中自由翻滚的情况,研究追踪器对失控翻滚目标逼近的位置和姿态六自由度耦合控制问题。建立追踪器与目标器相对运动的姿轨一体化动力学模型,设计追踪器逼近过程的标称轨迹和标称姿态。综合考虑系统不确定性和外部干扰,设计无抖振的神经网络自适应滑模控制器。将滑模控制与神经网络逼近相结合,采用径向基函数(RBF)神经网络对系统未知部分进行自适应逼近。由Lyapunov方法导出神经网络自适应律,通过自适应权重的调节保证整个闭环系统的稳定性。数值模拟实例说明了所设计的标称轨迹和标称姿态的合理性,同时验证了神经网络自适应滑模控制器的有效性。     

镍基单晶高温合金DD6气膜孔热机械疲劳试验

涡轮冷却叶片气膜孔边存在大应力梯度,且服役时承受交变的机械载荷和热载荷,热机械疲劳（TMF）是其主要失效模式。通过开展带气膜孔和不带气膜孔的薄壁圆管试件TMF试验研究了气膜孔对镍基单晶高温合金TMF寿命的影响。结果表明最大循环应力在300~500 MPa应力范围内,循环应力幅值与镍基单晶高温合金TMF寿命呈现良好的对数线性关系,且气膜孔导致镍基单晶高温合金TMF寿命下降可达82.5%。继而完成了横向取向分别为〈010〉、〈110〉方向的气膜孔模拟件试验,结果表明气膜孔取向为〈110〉时寿命最短,仅为〈010〉取向的40.0%。最后开展了不同制孔工艺下的气膜孔模拟件试验,结果表明激光制孔气膜孔模拟试件寿命仅为电液束制孔气膜孔模拟试件的54.0%。气膜孔模拟件断口分析表明:TMF裂纹均萌生于气膜孔边,源区氧化严重;裂纹沿着大致与气膜孔边垂直的方向扩展。      

Online condition diagnosis for a two-stage gearbox machinery of an aerospace utilization system using an ensemble multi-fault features indexing approach

China manned space station is designed to operate for over ten years. Long-term and sustainable research on space science and technology will be conducted during its operation. The application payloads must meet the ‘‘long life and high reliability" mission requirement. Gearbox machinery is one of the essential devices in an aerospace utilization system, failure of which may lead to downtime loss even during some disastrous catastrophes. A fault diagnosis of gearbox has attracted attentions for its significance in preventing catastrophic accidents and guaranteeing sufficient maintenance. A novel fault diagnosis method based on the Ensemble Multi-Fault Features Indexing(EMFFI) approach is proposed for the condition monitoring of gearboxes. Different from traditional methods of signal analysis in the one-dimensional space, this study employs a supervised learning method to determine the faults of a gearbox in a two-dimensional space using the classification model established by training the features extracted automatically from diagnostic vibration signals captured. The proposed method mainly includes the following steps. First, the vibration signals are transformed into a bi-spectrum contour map utilizing bi-spectrum technology,which provides a basis for the following image-based feature extraction. Then, Speeded-Up Robustness Feature(SURF) is applied to automatically extract the image feature points of the bi-spectrum contour map using a multi-fault features indexing theory, and the feature dimension is reduced by Linear Discriminant Analysis(LDA). Finally, Random Forest(RF) is introduced to identify the fault types of the gearbox. The test results verify that the proposed method based on the multi-fault features indexing approach achieves the target of high diagnostic accuracy and can serve as a highly effective technique to discover faults in a gearbox machinery such as a two-stage one.     

Prediction of cutting forces in flank milling of parts with non-developable ruled surfaces

Predicting the cutting forces required for five-axis flank milling is a challenging task due to the difficulties involved in determining the Undeformed Chip Thickness(UCT) and CutterWorkpiece Engagement(CWE). To solve these problems, this paper presents a new mechanistic cutting force model based on the geometrical analysis of a flank milling process. In the model,the part feature and corresponding cutting location data are taken as input information. The UCT considering cutter runout is calculated according to the instantaneous feed rate of the element cutting edges. A solid-discrete-based method is used to precisely and efficiently identify the CWE between the end mill and the surface being machined. Then, after calibrating the specific force coef-ficients, the mechanistic milling force can be obtained. During the validation process, two practical operations, three-axis flank milling of a vertical surface and five-axis flank milling of a nondevelopable ruled surface, are conducted. Comparisons between predicted and measured cutting forces demonstrate the reliability of the proposed cutting force model.     

Experimental investigation on dynamic response of flat blades with underplatform dampers

One test rig with three blades and two Under-Platform Dampers (UPDs) is established to better understand the dynamical behavior of blades with UPDs. A pre-loaded spring is used to simulate the centrifugal load acting on the damper, thereby achieving continuous adjustment of the pressing load. UPDs with different forms, sizes and materials are carefully designed as experimental control groups. Noncontact measurement via a laser Doppler velocimeter is employed and contact excitation which is performed by an electromagnetic exciter is adopted to directly obtain the magnitude of the excitation load by a force sensor mounted on the excitation rod. Particular attention is paid to the influence of the contact status of the contact surfaces, e.g. the pressure-sensitive paper is used to measure the effective contact area of the UPDs. The experimental variables are selected as the centrifugal force, the amplitude of the excitation force, the damper mass, the effective contact area, and the damper material. The Frequency Response Function (FRF) of the blade under different experimental parameters is obtained by slow frequency sweep under sinusoidal excitation to study the influence of each parameter on the dynamic characteristics of the blade and the mechanism analysis is carried out combined with the experimental results.     

导航辅助下基于LAS码的天基多目标测控

中继卫星的天基测控是解决中低轨道航天器大范围、长时间、多目标测控的有效途径,但用户星到中继卫星的时延误差、多普勒频移校正误差等参数会对多目标测控带来干扰。针对该问题,首先分析了定位误差引起的时延误差、多普勒频移校正误差等因素,设计了天基多目标前向链路遥控SMA(S-band Multiple Access,S频段多址)信号形式和反向遥测链路SMA信号形式,选择与时延校正误差相匹配的LAS(Large Area Synchronous,大区域同步)码作为反向遥测信息的扩频码,建立了导航辅助的终端时延和频率预校正方案模型,可以有效消除多用户干扰。仿真表明,当Eb/N0≥10.5dB时,前向遥控信息误码率pe≤1×10~(-6),反向遥测信息误码率pe≤1×10~(-6),使用LAS码比Gold序列约有2dB性能改善,为基于我国天链卫星的中低轨道卫星稳定运行、载人航天交会对接以及后续空间站建设等任务的测控提供重要参考。