薄壁件周铣过程中材料去除效应的快速仿真

 针对薄壁件铣削过程加工误差预测,建立了一种快速有效的材料去除仿真模型,即利用工件的原始有限元网格模型,直接使用径向切削量的名义值进行材料去除效应模拟,将被切除网格单元的单元刚度按被切除体积与该单元初始体积的百分率等效修正。该模型既无需进行工件网格重划,又可以很好地保证仿真精度,极大地简化了处理流程,提高了计算效率。应用实例的计算结果和试验结果比较,表明了该模型的有效性和实用性。     

Optimization Design System for Composite Structures Based on Grid Technology

To solve the topology optimization of complicated multi-objective continuous/discrete design variables in aircmit structure design, a Parallel Pareto Genetic Algorithm （PPGA） is presented based on grid platform in this paper. In the algorithm, the commercial finite element analysis （FEA） software is integrated as the calculating tool for analyzing the objective functions and the filter of Pareto solution set based on weight information is introduced to deal with the relationships among all objectives. Grid technology is utilized in PPGA to realize the distributed computations and the user interface is developed to realize the job submission and job management locally/remotely. Taking the aero-elastic tailoring of a composite wing for optimization as an example, a set of Pareto solutions are obtained for the decision-maker. The numerical results show that the aileron reversal problem can be solved by adding the limited skin weight in this system. The algorithm can be used to solve complicated topology optimization for composite structures in engineering and the computation efficiency can be improved greatly by using the grid platform that aggregates numerous idle resources.     

FEM Analysis of Spring-backs in Age Forming of Aluminum Alloy Plates

The age forming technology, characterized by huge spring-backs, has been developed to manufacture large integral wing-skin panel parts, which necessitates devising a method of predicting spring-backs. A 7B04-T7451 aluminum alloy creep test in tension is accomplished at 155 ℃, and the creep curves are obtained. The material constants of the mechanism-based creep constitutive equations are determined through experiments. The age forming process and the spring-backs of 7B04 aluminum alloy plates are analyzed using the commercial finite element software ABAQUS. The effects of plate thickness and forming time on spring-backs are researched. The spring-backs decrease with the increase of plate thickness and forming time. The test results verify the reliability of the finite element method （FEM） analysis.     

介质加载谐振腔滤波器的频率温度系数设计

通过采用移动通信基站双工器频率温度系数(FTC)的测量方法和得到的实验数据,来设计介质加载谐振腔滤波器,包括介质材料的选择和微调机构的设计。实验表明,用该方法设计的介质滤波器的频率温度系数能满足下一代移动通信、ITFS、MMDS和其它带宽相对极窄应用场合的要求。     

喷嘴损伤对环形回流燃烧室性能的影响

利用Fluent商用软件对模型环形回流燃烧室三维两相喷雾燃烧流场进行了数值模拟,研究了喷嘴损伤引起雾化效果变化对燃烧室性能的影响,采用可实现的k-ε模型模拟湍流黏性、离散相模型（DPM）通过添加UDF(user defined function)程序追踪燃油运动轨迹、正庚烷作替代燃料及层流小火焰模型.计算结果表明:采用的数值模拟方法可以预估实际燃烧室燃烧流场以及喷嘴损伤对其性能的影响,雾化性能变化导致燃烧室出口温度分布不均匀度升高,品质降低,并导致燃烧室燃烧效率降低;当燃油流量降低约19%时,燃烧室性能已不符合运行要求.      

各向异性复合材料平板气膜冷却特性实验和数值研究

针对不同编织方式形成的复合材料平板气膜冷却开展了实验研究,利用红外热像仪测量了热侧壁面的温度场分布,分析了平板导热系数、吹风比、主流温度等参数对综合冷却效率的影响。在实验验证的基础上,进一步对单向增韧特点的复合材料进行数值模拟,分析了X、Y、Z三个方向导热系数对单孔气膜冷却壁面温度场分布和综合冷却效率的影响。结果表明:随着吹风比的升高,气膜综合冷却效率升高;随着主流温度的升高,气膜冷却效率降低;25D编织复合材料冷却效率最高,3D编织复合材料冷却效率最低。各向异性复合材料内部的温度梯度、传热量都与材料的导热系数特征有关,X方向和Z方向的导热系数增大,沿程综合冷却效率升高;而Y方向导热系数的增大对气膜冷却效率几乎没有影响。      

电动通用飞机复合材料结构设计及验证技术

为了设计和制造出重量轻、工艺简单且经济实惠的电动通用飞机,提出了一种新型的复合材料结构设计和验证方法。对飞机的载荷传递进行了理论分析,采用CATIA对飞机结构进行建模,并使用PATRAN/NASTRAN进行了强度计算,根据计算结果,优化了复合材料铺层设计,采用二维图纸的形式快速完成发图。对所采用复合材料的组件和整机进行了一系列的力学试验验证,形成了一套适合轻型飞机的结构快速试验验证方法。根据不同类型零部件的特点采用不同的制造工艺,使生产成本和周期得到有效控制。设计结果、试验数据的有效性和工艺质量的可靠性已经在锐翔RX1E电动双座飞机上得到了证实,该飞机的各项性能满足设计指标要求。     

Aeroelastic analysis and structural parametric design of composite rotor blade

Based on FEM theory, a method of dynamic analysis for hingeless rotors considering anisotropic composite materials is established. A parametric modeling method of composite blade with typical profile and high simulation degree for design is proposed. Through the finite element method, the profile characteristics of rotor blade can be obtained efficiently and accurately, and the synchronization of parametric design and finite element analysis of structural characteristics can be realized. Then a 23-degrees of freedom non-linear beam element is used to simulate the extended one-dimensional beam, thereby a non-linear differential equation describing the elastic motion of the rotor is established. To obtain the cross-sectional target characteristics of the blades, an inverse design method is proposed for cross-section components based on combinatorial optimization algorithm. The calculation and validation work show that the proposed model can effectively analyze the aeroelastic characteristics of general composite rotors. Further, the influence of cross-sectional parameters on the aeroelastic stability and hub loads of hingeless rotor is analyzed and some remarkable conclusions are obtained.     

多孔隔热材料内压响应的影响因素分析

针对新型多相隔热材料的结构特征,选取了1.25μm2、.5μm、10μm的纤维尺寸,85%9、0%、95%的孔隙率,不同宏观尺寸的材料简化模型,运用改进的DSMC方法对其进行了数值模拟,旨在分析影响压力响应的众多因素,给出孔隙率、内外压比、纤维尺寸、宏观尺寸等因素对响应时间的影响规律。结果表明,孔隙率对响应时间的影响较大,同一条件下,孔隙率减小,响应时间增大;和纤维尺寸相比,响应时间对内外压比的敏感性相对较弱,内外压比增加,响应时间有所增加;同一条件下,纤维尺寸降低,响应时间增大。     

三维编织碳/酚醛复合材料研究进展北大核心CSCD

航天装备面临着越来越严苛的热环境,对防热材料的性能要求不断提高。三维编织碳/酚醛复合材料是一种综合性能优异的烧蚀防热材料,并且得益于三维编织预制体的特殊结构而具有极佳的可设计性,能够实现防热-结构一体化要求,随着编织工艺和成型工艺的不断发展,三维编织碳/酚醛逐渐成为航天领域热防护系统理想的候选材料。本文从三维编织碳纤维预成型体、酚醛树脂基体、成型工艺、复合材料耐烧蚀性能四个方面总结了三维编织碳/酚醛复合材料的相关研究进展。