卫星大部件二维转台装配工艺方法

为了满足某卫星大部件二维转台在地面重力状态装配后，保证其在轨解锁前精度一致性，提出了二维转台装配工艺优化方法。首先通过模拟载荷配重试验，探索转台星上接口重力下变化规律，保证结构板组合加工偏差，优化卫星层板组合加工工艺方法;其次分析二维转台机构变形，采用卸载装星工装，并对二维转台卸载装配前后关键变形进行精测对比。二维转台通过模拟试验和卸载装配后，保证了地面重力压紧状态和卸载状态下装配精度均在设计指标内，满足卫星二维转台装配要求。通过模拟试验确定结构加工公差余量，在进行卸载装配时，对卸载前后精度精测对比，是卫星大部件载荷装配工艺的正确方法。     

Radially loading rotary extrusion for manufacturing large-size conical cylinders with inner transverse high ribs

The Large-size Conical Cylinders with Inner Transverse High Ribs (LCCWITHR) can reduce the weight of the parts while maintaining high rigidity and strength. Radially Loading Rotary Extrusion (RLRE) forming technology can achieve integral forming of LCCWITHR through the synergy of radial and rotary movements of dies. The flow law of the material during the forming process is the key to forming large-size inner ribs. At present, there is no unified understanding of the metal flow law of RLRE forming technology. An analytical expression was derived to predict the Radial Direction (RD) deformation loads. The FE simulation and process experiment were carried out to investigate the effects of the inclination angle, thickness factor and transition arc radius of the split top dies on the spacing of the metal diversion plane, the metal flow velocity of the rib area and the final radius of the inner rib. The influence of the split top dies loading distance and the bottom die rotation angle of each pass on the inner radius of the inner rib was verified. And the optimal combination of dies shape parameters and loading paths which can make the metal flow orderly was obtained: the inclination angle is 140°, the thickness factor is 3.64, the transition arc radius is 16 mm; the top dies loading distance is 15 mm, the bottom die rotation angle is 45°. The FE simulation results have been found to be in close agreement with physics experiment. The research results reveal the metal flow law of rib growth in the RLRE of LCCWITHR, which lays a theoretical foundation for subsequent thorough research and process optimization.     

某大型飞机后缘襟翼气动/机构综合优化设计

大型飞机增升装置的研制不仅需要其提供足够的气动性能,也需要对噪声、舒适性等进行综合考量设计,而增升装置是提高大型飞机综合性能的重要系统,也是目前技术发展亟待研究和解决的重要问题。对于增升装置机构设计,通过设计较为简单的铰链襟翼机构来引导襟翼达到较优位置,然后选择气动性能较好的位置作为新的优化位置,求得较优机构位置。机构位置改变结合气动性能验证需要进行大量的迭代计算以及结果优化,因此以机构设计为基础,探究多目标优化计算的新方法,最终实现气动结构一体化设计目标。选用铰链式后缘襟翼为研究对象,综合考量后缘襟翼旋转与扰流板下偏联合运动对于气动性能影响,利用所研究方法,对其进行气动机构一体化设计并得出设计结果。     

实用化光力加速度计中单微球重复起支技术

针对光力加速度计的小型化应用，设计并制作了一种基于V型槽的片上光纤光阱，并采用机械振动方法实现了单微球重复起支。理论研究了利用机械振动方法实现微球起支、捕获的动力学过程。结果表明，只有当微球脱离捕获室底面的初始速度满足一定范围时才能稳定捕获，该初始速度范围与捕获室的几何参数有关。提出了利用两光纤中相向传播光的耦合功率监测微球捕获状态的方法，并通过实验完成了微球起支过程的自动控制，实现了单微球的重复起支与捕获。该片上光纤光阱制备方法和单微球重复起支技术可推动光力加速度计的实用化进程。     

An atmosphere-breathing propulsion system using inductively coupled plasma source

CubeSats have attracted more research interest recently due to their lower cost and shorter production time. A promising technology for CubeSat application is atmosphere-breathing electric propulsion, which can capture the atmospheric particles as propulsion propellant to maintain long-term mission at very low Earth orbit. This paper designs an atmosphere-breathing electric propulsion system for a 3 U CubeSat, which consists of an intake device and an electric thruster based on the inductively coupled plasma. The capture performance of intake device is optimized considering both particles capture efficiency and compression ratio. The plasma source is also analyzed by experiment and simulation. Then, the thrust performance is also estimated when taking into account the intake performance. The results show that it is feasible to use atmosphere-breathing electric propulsion technology for CubeSats to compensate for aerodynamic drag at lower Earth orbit.     

推进剂管理装置的可靠性增长及试验验证

采用原始的焊接方式焊接筛网式推进剂管理装置的收集器合格率低、可靠性差。为此,采用纯钛箔作为过渡层进行了不锈钢筛网与钛合金支压板的电阻缝焊试验以及随后这两者与钛合金骨架的电子束焊试验,然后进行了地面力学环境下的振动试验,以验证焊接方式改进后收集器的可靠性。焊接试验结果表明,纯钛箔过渡层一方面可以大幅降低筛网在电阻缝焊时的焊接热量,有效地减小筛网的热变形;另一方面可以在电阻缝焊后形成牢固、封闭的纯钛/不锈钢筛网焊缝过渡区,有效地增加电子束焊时筛网的变形抗力,从而使得焊接后试样的合格率和性能大幅提高。振动试验结果表明,焊接方式改进后收集器的可靠度置信下限从0.90增加到了0.96。     

脉冲风洞天平-模型支撑一体化测力技术研究

机体/推进一体化气动性能评估是超高速技术发展的关键之一，一体化试验模型具有扁平比很高的特点，内部空间十分有限，传统测力天平安装时将占用模型大量空间，导致发动机相关设备难以安装，从而影响风洞试验的开展。针对上述问题，设计了天平-模型支撑一体化测力装置，并对其进行了强度分析和模态分析，验证了测力装置的强度和频响特性；其次，对一体化测力装置进行了静态校准，获得了相应的载荷计算公式；最后针对2.0m试验模型在Φ600mm脉冲燃烧风洞中开展了Ma5.0、Ma5.5、Ma6.0状态下的气动力载荷测量试验，并对该测量结果与成熟的盒式天平测量结果进行了对比，两者一致性较好，最大测量误差为Ma5.5状态下的法向输出结果，最大值为6.45%，能满足脉冲风洞测力要求。本研究提出的一体化测力装置可为脉冲风洞中机体/推进一体化气动力实验提供参考，进一步发展了脉冲风洞测力技术。     

空间站复合材料收紧装置刚度及静力试验分析

针对空间站柔性翼在展开及收拢状态，通过地面结构试验，对复合材料收紧装置试验件刚度及强度进行试验摸底。对试验项目进行设计，分别对面外刚度、面内刚度、0°工况强度、90°工况强度6个工况条件进行测试，获取了复合材料收紧装置试验件的刚度、强度数据。通过强度试验可知，Y向位移最大，X方向位移最小，且理论与实际偏差小于12%，证明复合材料收紧装置理论预测方法有效，可以为后续复合材料收紧装置结构优化及工艺制造提供有效理论支撑。