Advances and trends in plastic forming technologies for welded tubes

With the implementation of environmental protection, sustainable development and conservation-oriented policies, components and parts of thin-walled welded tubes have gained increasing application in the aircraft and automotive industries because of their advantages: easily achieving forming and manufacturing process at low cost and in a short time. The current research on welded tube plastic forming is mainly concentrated on tube internal high-pressure forming, tube bending forming, and tube spinning forming. The focuses are on the material properties and characterization of welded tubes, finite element modeling for welded tube forming, and inhomogeneous deformation behavior and the mechanism and rules of deformation coordination in welded tube plastic forming. This paper summarizes the research progress in welded tube plastic forming from these aspects. Finally, with a focus on the urgent demand of the aviation, aerospace and automotive industries for high-strength and light-weight tubes, this paper discusses the development trends and challenges in the theory and technology of welded tube plastic forming in the future. Among them,laser tailor-welded technology will find application in the manufacture of high-strength steel tubes.Tube-end forming technology, such as tube flaring and flanging technology, will expand its application in welded tubes. Therefore, future studies will focus on the FE modeling regarding how to consider effects of welding on residual stresses, welding distortions and microstructure, the inhomogeneous deformation and coordination mechanism of the plastic forming process of tailor-welded tubes, and some end-forming processes of welded tubes, and more comprehensive research on the forming mechanism and limit of welded tubes.     

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J—8ACT验证机平尾助力系统抖振分析

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H2O2-PE固液火箭发动机低频不稳定燃烧研究

介绍了85％H2O2-PE固液火箭发动机的低频不稳定燃烧特征;应用发动机质量守恒方程对发动机低频耦合振荡燃烧现象进行了一维模拟,分析了氧化剂喷射压降对低频不稳定燃烧的影响。利用扰动分析确立了固液火箭发动机的稳定工作限。提出了抑制低频耦合振荡燃烧的方法。     

波音747-400F货机侧货舱门操作系统故障分析与维护

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Feasibility evaluation of failure models for predicting forming limit of metal foils

Forming limit of metal foil is an important index to evaluate its formability, and is of considerable significance to improve the quality of products. The ductile fracture (DF) behavior in microscale plastic deformation is remarkably affected by the geometry and grain size. To explore the size-dependent forming limit curve (FLC), the Holmberg and Marciniak tests of SUS304 foils with the thicknesses of less than 0.1 mm and diverse grain sizes were performed. In addition, the validity and feasibility of three types of existing failure models including Swift/Hill, Marciniak-Kuczynski (M-K) and DF criteria for predicting the micro-scaled FLCs were discussed. It is found that the Swift/Hill model possesses the worst accuracy with predicting deviation above 50%. Four classical DF criteria including Freudenthal, Ayada, Brozzo and Oh show great difference, and Oh model considering plastic anisotropy presents the best precision. The predicted deviation of M-K model is aggravated with increasing grain size and decreasing foil thickness, which is attributed to the intensified free surface roughening and transformation of fracture mechanism with miniaturization. This research thus provides a deeper understanding and valuable reference for the widespread application of FLC in microforming.     

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