Microstructure,porosity and mechanical properties of selective laser melted AlSi10Mg

Finite element modeling (FEM), microscopy, X-ray computed tomography (CT) and mechanical property tests were used to study the microstructure, porosity and mechanical properties of an AlSi10Mg alloy produced by selective laser melting (SLM). The simulation of the melt pool and thermal history under different energy densities produced an optimized result with an energy density of 44.5 J·mm⁻³. The high cooling rate during the SLM process significantly refined the previous α-Al dendrites. The growth direction of the network-like Al-Si eutectic structure at different orientations confirmed the anisotropic nature of the microstructure. Furthermore, the microhardness, tensile testing and fracture analysis results proved that there were no obvious distinctions in the strength between the transverse and longitudinal directions, and that the ductility was anisotropic, possibly due to the shape and distribution of the pores. The pores measured by X-ray CT at different energy densities confirmed that the sphericity of the pores was inversely related to pores volumes. With optimized processing conditions, the porosity of the selective laser melted sample decreased leading to the improved fabricated fuel system component via SLM.     

空间激光通信系统中的信道纠错编码技术

由于空间激光通信系统的信道状态和链路捕获跟踪的不确定性,多种形式的信道纠错编码技术正被广泛发展研究。结合空间激光通信链路中误码性能的主要影响因素,分别选择合适的编码方案进行分析。通过仿真实验可知,对于在大气结构参数为1.5×10~(-14) m~(-2/3)、风速为20 m/s的空地激光链路的环境下,在系统数据速率为2 Gbit/s、要求误码率为10~(-6)时,LDPC码结合交织码相对未编码系统有3 dB的等效编码增益,LT码相对未编码系统有3.8 dB的等效编码增益。提供了一种能快速生成、扩展和校验的编码和交织实现方法,以抵抗大气湍流的快速变化对系统性能产生的影响。     

基于激光的便携式飞机装配接缝质量检测仪及应用

介绍了一种基于激光的便携式接缝质量检测仪的工作原理及硬件组成。使用该检测仪对飞机缝隙和台阶阶差进行了测量,通过与人工测量进行对比验证,证明了该装置可实现对特征三维信息的快速自动检测,工作准确可靠。     

A shortcut to marking 3D target curves on curved surface via a galvanometric laser scanner

Marking arbitrary three-dimensional(3D) target curves on given objects with curved surface is required in many industrial fields, such as fabric prepreg placement in composite material part fabrication, product assembly, surface painting for decoration, etc. A shortcut to the solution of this intractable problem is proposed by utilizing a galvanometric laser scanner(GLS) with the aid of a camera. Without using the existing tedious GLS calibration procedures,the proposed method directly establishes a mapping between the 3D coordinates of the laser spots on the object surface and the control voltages of the scanner. A single-hidden layer feedforward neural network(SLFN) is employed to model the mapping. By projecting a dense grid of laser spots on the object to be marked and simultaneously taking only one image, the SLFN model is trained in minutes via a linear solving mechanism. Experiments demonstrate that the trained SLFN model has a good generalization performance for marking 3D target curves. The 3D laser marking errors on experimental objects are less than 0.5 mm. The proposed method is especially suitable for on-site use and can be conveniently extended to multiple GLSs for marking large complex objects.     

激光器性能综合测试设备研制

介绍了激光器的主要性能指标,根据实际需要进行了激光性能测试设备的研究,提出了一种周全的激光性能测试设备研制方案,对该设备的结构设计、光路设计、以及测试方法作了详尽论述。设备中利用两对相互垂直的P分光镜和S分光镜以补偿偏振光在45°面上透反射率不同而造成的测量误差,进一步保证了激光能量测试的准确性。误差分析结果表明该设备满足实际应用中对激光器性能的测试要求。     

自动导引车在工业4.0 中的应用

随着工业4.0概念的逐步成熟,智能化工厂、智能化生产以及智能化物流将是未来很长一段时间的发展模式,传统的制造企业会面临智能化的升级和转型.在此背景下,从提高工业化生产自动化程度的角度入手,在生产流水线中引入自动导引车.然后针对每一种导航方式分析其优缺点,并且结合现代化生产方式的特点,通过对具体的应用案例进行分析,从原理上重点阐述了激光导引的情况,同时分析了自动导引车(AGV)的发展趋势,为企业后续在选择适合自身特点的自动导引车方面提供了参考.     

40CrNi2Si2MoVA钢喷丸强化层微观结构

喷丸强化在金属材料表面形成强化层,可以有效提高构件的疲劳寿命,是金属构件表面完整性制造的重要方法.喷丸强化已有效应用于40CrNi2Si2MoVA钢制构件,为了探明喷丸强化对该钢种的强化机理,本工作采用高分辨电子显微电镜(HREM)对40CrNi2Si2MoVA钢喷丸强化层微观组织结构进行了系统分析研究.结果表明:喷丸强化使40CrNi2Si2 MoVA钢组织细化,呈明显的马氏体“有效晶粒”现象,“有效晶粒”尺寸为几个纳米到几十个纳米;“有效晶粒”界面呈明显的倾转现象,相邻“有效晶粒”间转动角度为几度到几十度,最大达到30°.     

中红外激光在光电对抗领域的应用及进展

近年来为有效对抗先进的红外制导武器的威胁,先进的红外对抗手段和方式不断推陈出新。其中利用中红外激光辐射致盲、致炫和毁伤的手段可以有效地对抗红外制导武器的威胁。为此本文重点介绍了中红外激光在光电对抗领域的应用;然后,对中红外激光光源和分类及其原理进行了阐述,并介绍了美国和俄罗斯在中红外光电对抗的系统领域的发展现状;最后,对中红外（3-5μm）光电对抗的应用发展和未来的趋势进行了总结,并对化学、气体和固体中红外激光光源的应用进行了展望。     

飞秒激光系统图像调焦装置以及方法

飞秒激光直写技术在复杂三维微结构加工领域具有显著优势,而调焦是否精准直接影响了所加工结构的完整度.提出了在光路中临时置入调焦光源和物的图像调焦技术,通过调节物的位置使其成像面与激光聚焦面一致,从而通过清晰可分辨的成像状态间接反映激光聚焦状态.利用Zemax软件模拟分析了原飞秒激光光路与加入调焦光源和物的调焦光路,二者可实现相同加工物镜后工作距离与良好成像质量,证明了该方法的可行性.通过分析得到该过程的成像误差主要由成像镜头焦深(3.9 μm)引起,我们获得的理想调焦精度可达到1/2焦深以内.设计了单层高度为5 μm的二层圆柱结构,通过多次实验验证了所加工元件高度误差在1.5 μm范围以内,与理论分析一致,满足飞秒激光系统的调焦要求.     

星载激光测高地面数据处理设计研究

星载激光测高技术是对地观测系统中最为核心和前沿的信息获取技术之一,因其具有探测方向性好、测距精度高等特点,在地球科学领域中体现出了巨大的应用潜力。在ICESat/GLAS测高地面数据处理系统的基础上,针对将于今年发射的高分七号卫星的载荷特点,设计了一套星载激光测高地面数据处理系统软件。该软件可实现对星载激光测高数据的地面处理并生成3级数据产品,包含激光能量计算、波形分解和激光脚点定位等,以及相应各级产品的数据质量控制处理。利用高分七号仿真数据对该软件进行相应的性能测试,测试结果表明:该系统软件基本满足需求,已初步具备星载激光测高地面数据处理能力。