缓磨烧伤过程的计算机仿真研究

在关于缓磨时的磨削热 ,接触弧区换热过程以及工件表层非稳态温度场的深入研究的基础上 ,构造了一可用于计算缓磨烧伤前后工件表层温度场畸变历程的数学模型 ,并据此完成了关于缓磨烧伤过程的计算机仿真研究 ,仿真结果与实际吻合良好 ,它率先阐明了缓磨烧伤的热机理并且证明了缓磨烧伤是一具有明显前兆特征的典型渐变过程     

Design and optimization of solid rocket motor Finocyl grain using simulated annealing

The research effort outlined the application of a computer aided design(CAD)-centric technique to the design and optimization of solid rocket motor Finocyl(fin in cylinder) grain using simulated annealing.The proper method for constructing the grain configuration model,ballistic performance and optimizer integration for analysis was presented.Finocyl is a complex grain configuration,requiring thirteen variables to define the geometry.The large number of variables not only complicates the geometrical construction but also optimization process.CAD representation encapsulates all of the geometric entities pertinent to the grain design in a parametric way,allowing manipulation of grain entity(web),performing regression and automating geometrical data calculations.Robustness to avoid local minima and efficient capacity to explore design space makes simulated annealing an attractive choice as optimizer.It is demonstrated with a constrained optimization of Finocyl grain geometry for homogeneous,isotropic propellant,uniform regression,and a quasi-steady,bulk mode internal ballistics model that maximizes average thrust for required deviations from neutrality.     

Suppression of Surface Burn in Grinding of Titanium Alloy TC4 Using a Self-inhaling Internal Cooling Wheel

Based on analysis of surface average temperature and burn degree, this article obtains the threshold temperature of surface burn in grinding titanium alloy with cup wheels. Meanwhile, the impact of the burn degree on the metallographic structure of workpiece surface and metallurgical phase transformations is investigated. In order to reduce the grinding temperature and improve the grinding efficiency, a self-inhaling structure cup segmented wheel is developed to generate internal cooling effect. The internal cooling technology is compared with traditional cooling conditions in the grinding experiments on TC4 (Ti-6Al-4V). The results indicate that the self-inhaling internal cooling wheel can reduce the grinding surface temperature by 30% or more, and the grinding efficiency doubles. Utilizing water-based semi-synthetic coolant, the segmented wheel with the self-inhaling structure can further reduce the grinding temperature by about 50%.     

高速磨削技术在航空发动机窄槽加工中的应用

针对航空发动机高温合金涡轮导向器上窄槽的特殊结构,现有的加工方法各有其优缺点。传统的加工方法工艺成熟,但成本高,效率低。通过试验研究,高速磨削加工能极大的增加材料的去除率,提高加工效率,并能使窄槽加工得到很好的表面质量,在航空制造业具有广阔的应用前景。     

TC4钛合金高速外圆磨削表面完整性实验

为充分发挥钛合金的优良性能,以TC4为研究对象进行高速外圆磨削实验,分析外圆磨削工艺参数对工件表面完整性的影响规律。结果表明:工件亚表面未出现变质层;随着砂轮线速度提高,表面质量提高;随着工件转速提高,表面划痕明显;随着磨削深度增加,出现表面烧伤现象,并且磨削深度对表面完整性的影响程度最大;磨削力与磨削温度对表面硬度的影响是正相关的,且磨削力对表面硬度的影响程度较大。因此可以通过选择合理的工艺参数来保证较大的材料去除率与较好的工件表面质量,为TC4钛合金高速外圆磨削提供指导。     

边界层抽吸效应对分布式推进系统气动性能影响数值研究

为探究边界层抽吸（BLI）效应对飞机的气动性能影响,采用基于沿流线体积力模型的飞机/发动机一体化数值模拟方法对某分布式推进系统进行了计算和分析。结果显示,BLI效应主要影响飞机中心体部分及发动机外整流罩的气体流动,对翼身融合体（BWB）的融合段及外翼段的升阻力影响较小。保持飞行条件和飞行攻角不变,飞机的升、阻力系数均随着无量纲化的发动机流量增加而增大,存在最佳无量纲化的发动机流量对应最大升阻比。发动机的安装位置直接影响机身表面的局部超声区和整流罩外的激波分布,布局在机身尾缘处会获得更好的升阻比,最大升阻比对应的无量纲化的发动机流量为0.65。      

Comparative investigation on high-speed grinding of TiCp/Ti–6Al–4V particulate reinforced titanium matrix composites with single-layer electroplated and brazed CBN wheels

In order to develop the high-efficiency and precision machining technique of Ti Cp/Ti–6Al–4V particulate reinforced titanium matrix composites(PTMCs), high-speed grinding experiments were conducted using the single-layer electroplated cubic boron nitride(CBN) wheel and brazed CBN wheel, respectively. The comparative grinding performance was studied in terms of grinding force, grinding temperature, grinding-induced surface features and defects. The results display that the grinding forces and grinding temperature obtained with the brazed CBN wheel are always lower than those with the electroplated CBN wheel. Though the voids and microcracks are the dominant grinding-induced surface defects, the brazed CBN wheel produces less surface defects compared to the electroplated wheel according to the statistical analysis results. The maximum materials removal rate with the brazed CBN wheel is much higher than that with the electroplated one. All above indicate that the single-layer brazed CBN super-abrasive wheel is more suitable for high-speed grinding of PTMCs than the electroplated counterpart.     

高密度内埋空空导弹战斗部优化设计

空空导弹破片战斗部对空中运动目标的单发杀伤概率模型存在不足,精确计算其单发杀伤概率,并对导弹战斗部主要参数进行优化设计,对战斗部的总体设计和提高战斗部效能具有重要意义。在分析战斗机要害部位特性的基础上,根据战斗部对运动目标的杀伤机理,分别建立单枚破片对目标的击穿模型、引燃模型和冲击波杀伤模型;基于所建立的战斗部条件杀伤概率模型,采用多指标单目标粒子群优化算法对战斗部的装填系数、破片数量、单枚破片质量、破片静态飞散角和破片静态飞散方向角五个主要参数进行优化设计。结果表明:优化不仅改善了高密度内埋空空导弹单发杀伤效能,而且减小了战斗部的质量。研究结果可为新型战斗部设计提供参考。     

导管无扩口内径滚压连接接头连接强度性能研究

无扩口连接技术是飞机液压管路系统重要的连接技术之一,具有较高的密封性和连接强度,可以满足飞机安全可靠性的要求,越来越广泛地用于航空领域.以钛合金导管无扩口内径滚压连接件为例,采用有限元模拟和试验相结合的方法,阐明连接强度的产生是由导管与管套径向接触力和管材嵌入管套凹槽形成的轴向抗拉脱阻力共同形成的;同时得出了管套结构对连接强度的影响规律,指出凹槽深度适当加深可以提高连接强度,凸台过宽会阻止管材嵌入凹槽降低抗拉脱阻力而使连接强度降低,对提高飞机液压管路可靠性具有重要的指导意义.     

GH4169材料磨削后数控抛光表面完整性试验研究

针对航空发动机叶片材料GH4169高温合金,采用CBN砂轮磨削后进行羊毛毡轮数控抛光.首先,研究了抛光预压量对抛光轮寿命和工件表面粗糙度的影响,找到了抛光轮寿命的评价方法和优化的预压量;然后,研究了抛光深度对磨削后GH4169表面完整性的影响.结果表明:表面粗糙度Ra随抛光深度的增加先减小后稳定,表面显微硬度HV随抛光深度的增加呈显著下降趋势,进给方向表面残余正应力随深度增加先升高后下降,而垂直进给方向表面残余正应力先基本不变后下降.最终试验优选出了深度参数为2μm,预压量0.5～1.0mm.采用羊毛毡轮对GH4169磨削表面进行抛光,既能达到较小的表面粗糙度值(Ra=0.3μm),又可以有效维持CBN砂轮磨削形成的两个方向较大的表面残余应力.