Development of a new high-shear and low-pressure grinding wheel and its grinding characteristics for Inconel718 alloy

Nickel-based alloy has been widely used due to its outstanding mechanical properties.However, Nickel-based alloy is a typical difficult-to-machine material, which is a great constrain for its application in the manufacturing field. To improve the surface quality of the ground workpiece, a new high-shear and low-pressure grinding wheel, with high ratio of tangential grinding force to normal grinding force, was fabricated for the grinding of selective laser melting(SLM) manufactured Inconel718 all...     

平面磨削形状误差的分析

提出了平面磨削形状误差的产生模型,并通过实验验证了其模型的合理性,同时揭示了各种要素对形状误差的影响规律,选定了能使形状误差最小的磨削加工条件。     

大过载下固体火箭发动机内弹道计算

大过载会对固体火箭发动机装药燃烧产生很大的影响。采用基于加速度的装药燃速增强模型,通过水平集(Level set)算法对非均匀燃速下的复杂燃面非平行层推移过程进行计算,得到了大过载下的内弹道性能.计算结果表明:过载对发动机内弹道影响不大,在过载作用方向上装药燃速增加,可能导致装药出现偏烧,绝热层提前暴露,造成该处烧蚀加剧.      

Development and Prospectives of Ultra-High-Speed Grinding Technology

Ultra-high-speed grinding(UHSG)is a significant and powerful machining method in view of the enhanced productivity and precision demands.Previous researches regarding formation mechanisms and crucial technologies are comprehensively and thoroughly summarized to highlight state-of-art technology of UHSG.On the basis of the interdependence between process and machine innovations,theoretically,grinding mechanisms in strain hardening,strain rate strengthening,thermal softening,size effect and process characteristics need more in-depth studies to clarify the dominance of UHSG.Technically,CFRP wheel integrating with the brazed bonding has a prominent advantage in bonding strength and grit′s configuration over vitrified bonding,which would be superior in UHSG.Furthermore,external high pressure cooling combining with inner jet cooling methods,accompanied by scraper plates to alleviate the effect of air boundary,are crucial and practical measures for realizing effective cooling in UHSG.Grinding processes,especially those being related to grinding parameters and precise in-process measuring approaches,are also prerequisite for fitting and investigation of UHSG.     

内埋武器投放分离相容性的风洞投放试验预测与评估

采用基于运动动力学相似的风洞投放试验对先进战斗机内埋武器投放分离相容性进行预测与评估，给出载机在不同飞行马赫数、攻角、弹舱长深比及舱内武器剩余数量、不同弹射力、折叠翼是否展开下，内埋导弹从载机弹舱投放分离后的运动轨迹和俯仰姿态角变化规律，研究这些因素对内埋导弹投放分离相容性的影响。结果表明：处于超声速飞行状态下（马赫数为1.5）的载机，攻角处于0°、2°、3°时投放内埋导弹后弹体俯仰角处于低头状态，利于攻击载机前下方敌方目标；在给定的初始分离条件下，对于两种不同的弹舱长深比，内埋导弹均能安全分离，但对内埋导弹俯仰方向运动影响较为显著；弹舱内武器剩余数量对内埋导弹分离特性影响较小，导弹能快速地远离载机干扰流场，投放分离后弹体俯仰角一直处于低头状态；随着内埋导弹初始分离速度增大，可使弹体快速地穿过载机的下洗流场，有利于内埋导弹与载机的安全分离；导弹的不同气动布局对内埋导弹分离相容性有一定的影响。     

Mechanical Behavior of Plastic Pipe Reinforced by Cross-Winding Steel Wire Subject to Foundation Settlement

Plastic pipe reinforced by cross helically wound steel wires(PSP)is a new plastic-matrix steel composite pipe developed in China.To investigate the stress of PSP under foundation settlement,a finite element model(FEM)is proposed.The stresses and strains of PSP are obtained by the FEM analysis.The mechanic behavior of PSP subject to a foundation settlement is analyzed.Finally,the influence factor analysis of settlement deformation,such as settlement depth,overlying soil depth,diameter of PSP and inner pressure of PSP,are discussed.     

平面磨削石英陶瓷比磨削能正交试验研究

通过大量的正交试验,研究陶瓷材料在低速下的磨削性能,优化陶瓷磨削参数,对于丰富陶瓷磨削理论,指导实际生产实践具有重要的现实意义.     

曲面磨削表面微观形貌建模方法研究

针对现有磨削表面微观形貌建模方法仅对某一类特定零件有效,提出了一种适用于空间曲面零件加工的磨削形貌建模方法。基于曲面磨削加工原理,建立砂轮坐标系与曲面零件坐标系之间的齐次变换矩阵,获得磨粒的三维运动轨迹方程。通过提出曲面区域逼近求解算法,建立曲面磨削表面微观形貌预测模型。并以展成法磨削齿轮和磨削轴承内套为例,得到两类实验与仿真结果之间的误差最大为11.338%和18.91%,验证了本文提出的预测模型的有效性与科学性。     

PIV粒子测速技术在污水排海管道内流研究中的应用

PIV粒子测速技术与其它测速技术相比,具有实时性和无干扰性的优点。本文以污水海洋排放系统内部海水入侵形成的复杂流动为例,将PIV测速技术应用于管道内部的非恒定密度分层流研究。海水入侵海洋扩散器将会大大降低污水处置效率,尤其是在早期建造的没有海水入侵防护装置的污水海洋处置工程中,这个问题显得尤为突出。本文在实验室里建造了一个简化的污水海洋排放系统模型,采用PIV粒子测速系统对排放管道内的流速场进行测量,在此基础上对排放管道海水入侵过程及其发展机制进行了分析。实验研究结果表明,排污流量是影响排放系统内部流动型式的主要因素,密度分层流交界面的卷吸和紊动掺混是排出入侵海水的主要动力,而且这两种动力在排出海水时所起的作用比重不同,主要取决于排污管道内的污水动量。     

ELID超精密镜面磨削钝化膜状态变化的研究

建立了ELID磨削系统的电解反应回路等效模型,提出用极间电流表征金属结合剂砂轮表面的钝化膜状态,分析了钝化膜在ELID超精密镜面磨削电解预修锐阶段、在线电解修整动态磨削阶段和光磨阶段的状态变化。