复合材料气瓶铝合金内衬泄漏失效分析北大核心CSCD

复合材料气瓶在自紧过程中发生泄漏。通过断口、金相、有限元分析及综合分析得出:气瓶瓶嘴根部各向异性的粗晶组织降低了气瓶瓶嘴根部的韧、塑性和强度是气瓶内衬自紧过程中发生低压力开裂泄漏的主要原因,通过改进和控制收口加热与旋压工艺,细化了气瓶瓶嘴根部的组织,最终解决了其自紧过程中泄漏问题,稳定复合材料气瓶的质量。     

风机叶片断裂原因分析

叶片在安装试运行过程中发生断裂,断裂位置位于叶根附近,通过对故障件的观察、测试与分析,确定了叶片发生低周疲劳断裂的原因是由于生产过程中工艺控制不良,叶片根部局部区域树脂固化不完全,导致该区域的强度、刚度极低,当受到疲劳载荷作用时在结构应力集中区域首先发生分层开裂、扩展直至最终失稳断裂。同时指出固化不完全的原因。     

起圈织物泡沫夹芯复合材料Ⅰ/Ⅱ型断裂韧性研究

夹芯复合材料在受到弯曲、剪切和冲击等载荷作用下易发生脱层损伤。脱层损伤程度与Ⅰ、Ⅱ型断裂韧性密切相关。起圈织物由于在其厚度方向引入环状纤维束，增强了与芯层的结合能力，使其在抗分层方面性能优良。本文主要研究起圈织物泡沫夹芯复合材料的Ⅰ/Ⅱ型界面断裂韧性。根据试验标准分别制作了平纹织物泡沫夹芯复合材料和起圈织物泡沫夹芯复合材料。采用双悬臂梁试验（Double cantilever beam, DCB）和末端缺口挠曲试验（End notch flexure, ENF）对上述试验件的增韧机理进行了研究。研究表明，环状纤维束的引入大大提高了界面性能。起圈结构相较于平纹结构的Ⅰ型断裂韧性GⅠC提高了434%，Ⅱ型断裂韧性GⅡC提高了400%。通过建立有限元模型，采用内聚力模型来描述裂纹的扩展，数值结果与试验结果吻合较好。     

SiC_(f)/SiC复合材料铣削加工表面质量北大核心CSCD

使用PCD立式铣刀对聚合物浸渍裂解法(PIP)制备的SiC_(f)/SiC复合材料开展单因素铣削试验,通过对加工中产生的切削力和加工后的表面粗糙度进行测量,分析了铣削工艺参数对其的影响;对加工表面、纤维断口进行SEM分析,讨论了SiC_(f)/SiC复合材料加工表面的形成。研究结果表明,表面粗糙度与切削力的变化趋势相同,高主轴转速和小切削宽度有利于得到表面粗糙度较小的加工表面;近孔洞区域与远离孔洞区域的材料去除方式不同;材料中纤维发生面内偏移和层间屈曲,纤维存在多种去除方式。     

轮盘模拟件破裂试验及其有限元描述

建立了与材料延伸率相关的轮盘破裂准则。以某型发动机低压压气机第1级轮盘为研究对象,模拟轮盘工作时榫槽底的应力分布,设计制造了模拟试件,并在材料试验机上对2个模拟试件进行了试验;借助MSC.MARC商用有限元软件,应用弹塑性、大应变、大变形的非线性有限元方法,描述了轮盘模拟件破裂试验的过程。经验证,计算结果和试验结果相一致。     

Macro-phenomenological high-strain-rate elastic fracture model for ice-impact simulations

The ice impact can cause a severe damage to an aircraft’s exposed structure, thus, requiring its prevention. The numerical simulation represents an effective method to overcome this challenge. The establishment of the ice material model is critical. However, ice is not a common structural material and exhibits an extremely complex material behavior. The material models of ice reported so far are not able to accurately simulate the ice behavior at high strain rates. This study proposes a novel high-precision macro-phenomenological elastic fracture model based on the brittle behavior of ice at high strain rates. The developed model has been compared with five reported models by using the smoothed particle hydrodynamics method so as to simulate the ice-impact process with respect to the impact speeds and ice shapes. The important metrics and phenomena (impact force history, deformation and fragmentation of the ice projectile and deflection of the target) were compared with the experimental data reported in the literature. The findings obtained from the developed model are observed to be most consistent with the experimental data, which demonstrates that the model represents the basic physics and phenomena governing the ice impact at high strain rates. The developed model includes a relatively fewer number of material parameters. Further, the used parameters have a clear physical meaning and can be directly obtained through experiments. Moreover, no adjustment of any material parameter is needed, and the consumption duration is also acceptable. These advantages indicate that the developed model is suitable for simulating the ice-impact process and can be applied for the anti-ice impact design in aviation.