液氧密度测量技术研究

液氧/煤油发动机地面试验中,液氧质量流量通过测量体积流量乘以密度来获得,密度测量的准确度直接影响质量流量的测量准确度。影响液氧密度的主要因素是密度的计算公式和温度测量的准确性。介绍了液氧密度的获取途径、计算方法,对影响密度的主要技术问题,特别是液氧温度测量技术进行了深入研究,提出采用测温法计算密度,测温点选在涡轮流量计附近,传感器选用铠装裸露式A级铂电阻,同时推荐了密度计算公式。     

双系统MCV主控阀8工作边配磨和性能检测技术

在大量工艺试验的基础上,对余度伺服作动器中MCV主控阀制造的核心技术进行了系统研究,总结出了一套完整的配套加工、重叠量配磨和流量特性检测和修整的技术方案,首次在国内实现了该项技术,并且实现了工程化生产。     

基于资源共享的分布式机载软件测试系统设计

随着装备软件系统的发展,越来越多的硬件功能软件化,装备软件的发展朝着高综合、高集成、一体化的趋势发展。目前航空航天装备软件中,嵌入式软件占据主导地位,相较通用计算机软件,嵌入式软件的测试具有面向特定应用,有实时操作系统支持,运行芯片和平台较为固定,并且需要特定的数字总线资源进行数据注入等特点。尤其对于复杂的,高度综合化模块架构的嵌入式软件系统软件测试,对于测试和验证系统的要求也越来越高,数据采集、数据记录、数据激励、数据监控、数据分析等各种测试和验证系统的需求也使得综合化软件测试验证系统结构越来越复杂,基于分布式架构的软件测试系统已经成为必然趋势。结合嵌入式综合化软件测试系统的功能要求以及测试系统的特点,提出了一种基于对等架构下的分布式测试系统设计,该设计不仅能够满足嵌入式软件运行平台规模的扩展,也能够在分布式架构下实现软件运行平台内部资源的共享。     

In-flight testing of the injection of the LISA Pathfinder test mass into a geodesic

LISA Pathfinder is a technology demonstrator space mission, aimed at testing key technologies for detecting gravitational waves in space. The mission is the precursor of LISA, the first space gravitational waves observatory, whose launch is scheduled for 2034. The LISA Pathfinder scientific payload includes two gravitational reference sensors (GRSs), each one containing a test mass (TM), which is the sensing body of the experiment. A mission critical task is to set each TM into a pure geodesic motion, i.e. guaranteeing an extremely low acceleration noise in the sub-Hertz frequency bandwidth. The grabbing positioning and release mechanism (GPRM), responsible for the injection of the TM into a geodesic trajectory, was widely tested on ground, with the limitations imposed by the 1-g environment. The experiments showed that the mechanism, working in its nominal conditions, is capable of releasing the TM into free-fall fulfilling the very strict constraint imposed on the TM residual velocity, in order to allow its capture on behalf of the electrostatic actuation.However, the first in-flight releases produced unexpected residual velocity components, for both the TMs. Moreover, all the residual velocity components were greater than maximum value set by the requirements. The main suspect is that unexpected contacts took place between the TM and the surroundings bodies. As a consequence, ad hoc manual release procedures had to be adopted for the few following injections performed during the nominal mission. These procedures still resulted in non compliant TM states which were captured only after impacts. However, such procedures seem not practicable for LISA, both for the limited repeatability of the system and for the unmanageable time lag of the telemetry/telecommand signals (about 4400 s). For this reason, at the end of the mission, the GPRM was deeply tested in-flight, performing a large number of releases, according to different strategies. The tests were carried out in order to understand the unexpected dynamics and limit its effects on the final injection. Some risk mitigation maneuvers have been tested aimed at minimizing the vibration of the system at the release and improving the alignment between the mechanism and the TM. However, no overall optimal release strategy to be implemented in LISA could be found, because the two GPRMs behaved differently.     

基于浸入与不变理论的航天器姿态跟踪自适应控制

针对惯性参数不确定的航天器姿态跟踪控制问题，基于浸入与不变（I&I）方法设计出了一种新的姿态跟踪控制器。研究结果表明，传统的浸入与不变方法运用到姿态跟踪模型，存在参数回归矩阵不可积进而导致偏微分方程无解析解的问题。针对该问题，提出了一种对回归矩阵改造使其满足可积条件的方法，通过动态放缩技术消除了回归矩阵改造前后的差异对闭环系统稳定性的影响，设计出了一种新的航天器姿态跟踪自适应控制器。通过李雅普诺夫稳定性分析方法证明了所设计的控制器能够保证闭环系统的全局渐近稳定性。相对于已有的基于动态放缩法的浸入与不变控制器，设计了一种全新的缩放因子，使得控制器的执行不需要缩放因子的信息，并且也不需要惯量矩阵的先验信息。最后，仿真对比实验进一步验证了所设计控制器的有效性和优越性。     

基于磁记忆技术对含缺陷焊缝的疲劳试验

对含有不同隐形损伤的40Cr焊板进行射线检测、疲劳试验和正交磁记忆信号测量，探索试件在疲劳应力作用下磁记忆信号的变化特征。试验结果表明：单一测量方式下的磁特征值不能表征焊板在疲劳循环载荷下的变化特征，所得结论存在偶然性；研究发现，可用磁场矢量梯度积分特征和磁场矢量合成梯度特征来评价焊板的疲劳损伤过程，并建立了以磁场矢量梯度特征为损伤参量的疲劳损伤模型，从而可以对含有隐形损伤焊接构件的疲劳寿命进行定量评估，为金属磁记忆技术在焊接缺陷定量评价上的进一步研究提供参考依据。     

Successes and challenges in non-destructive testing of aircraft composite structures

Composite materials are increasingly used in the aerospace industry. To fully realise the weight saving potential along with superior mechanical properties that composites offer in safety critical applications, reliable Non-Destructive Testing (NDT) methods are required to prevent catastrophic failures. This paper will review the state of the art in the field and point to highlight the success and challenges that different NDT methods are faced to evaluate the integrity of critical aerospace composites. The focus will be on advanced certificated NDT methods for damage detection and characterization in composite laminates for use in the aircraft primary and secondary structures.     

纵-扭复合超声钻削TC4钛合金振动系统设计与试验

螺旋沟槽变幅杆能够实现超声振动模式的转换，对单激励纵-扭复合振动的实现具有结构简单和操作可行的优点。基于弹性波场论对超声波在复合变幅杆中发生模式转换的原因及振动特性进行分析，并从超声波的入射角入手，分析入射角对振动模态的影响。在圆锥复合变幅杆的圆锥段开设螺旋沟槽，建立三维模型，并进行有限元仿真和试验验证，结果表明超声波入射角的改变对纵-扭复合变幅杆的扭-纵比影响显著。当入射角为46.5°和67.2°时，在变幅杆的输出端纵振模态和扭振模态发生明显的变化，实测的扭-纵比前者较后者提高约5.1倍。通过普通钻削与超声钻削实验对比，在不同的入射角条件下，超声钻削的平均钻削力均低于普通钻削力。与入射角为67.2°时对比，当入射角为46.5°时，平均钻削力降低约46%，并提高了制孔的质量，从而为模态转换的纵-扭复合变幅杆设计提供一定的理论依据。     

陶瓷材料的超声辅助铣磨削加工技术

陶瓷材料由于具有高熔点、高硬度、高耐磨性、耐氧化、良好的绝缘性等优点，使得其在航天领域得到广泛的应用。针对陶瓷材料在常规机械加工过程中易引入微裂纹等非本征缺陷和残余应力等加工缺陷，通过对陶瓷材料特性的理论分析，引入超声振动加工方法。同时，对陶瓷材料超声振动加工的机理进行了分析，对比验证了普通磨削加工和超声辅助铣磨削加工的效果。采用仿真分析了超声加工过程中工件所受的切削压力和内应力云图，并从理论的角度进行了验证，实现了陶瓷材料产品表观质量的大幅提升，其表面粗糙度达到Ra0.56μm。     

纤维/树脂浸润测试仪的研制与应用

针对复合材料成型工艺的特点,依据毛细原理,研制了浸润性能测试仪.该测试仪包括浸润质量测试系统与温度控制系统,能够定量测试在较宽的温度范围内发生浸润的速率和浸润程度.对该测试仪的准确性与稳定性进行了校准与标定,并运用该仪器研究了纤维种类、树脂粘度和纤维体积含量对树脂/纤维浸润性能的影响规律.研究结果表明该设备为研究各类复合材料中增强材料与基体间的浸润性能提供了方便的测试手段,对指导复合材料制备工艺具有较高的参考价值.