型内球化法成形球铁件中微细夹杂物的分析研究

通过对型内球化成形件的细微夹杂物分析，利用扫描电镜、能谱仪等检测手段，研究了夹杂物形态、成分和对球铁件机械性能的影响。     

四极透镜电流对CT法测束流发射度的影响

利用CT法测量束流发射度是近年来出现的高能强流速束流发射度高精度测量诊断技术。主要就四极透镜电流变化带来的角度分布不同对束流发射度重建精度的影响进行了研究,选取了系列不同的重建角度分布进行模拟计算。研究结果表明,不同的角度分布对重建精度有很大影响,当角度均匀取值时,重建精度最佳。     

高耐蚀锌铁合金电沉积研究

利用电沉积的方法获取含Fe0.4％～0.8％的锌铁耐蚀合金镀层。结果表明:工艺因素对镀层含Fe量影响很大。而镀层中的含Fe量又直接影响镀层的耐蚀性。含Fe0.4％～0.8％的锌铁合金镀层其耐蚀性大大优于普通镀锌层。少量的铁元素可以大大延迟镀层出白锈、出红锈的时间。     

Production of high fidelity lunar agglutinate simulant

As space faring nations consider manned and unmanned missions to the Moon, there is a growing need to develop high fidelity lunar regolith simulants that can accurately reproduce the properties and behavior of lunar regolith. Such simulants will be employed to verify the performance of equipment, mechanisms, structures and processes to be used on the lunar surface. One of the significant limitations of current terrestrial-based simulants, such as the popular mare simulant, JSC-1A, is the lack of agglutinates. This paper investigates the production of a lunar mare agglutinate simulant based on JSC-1A. A modified plasma processing technique was used to expose the JSC-1A regolith simulant to high temperatures and transform it to predominantly a glassy phase. Detailed characterization results are presented to confirm that the agglutinate simulant material produced during this investigation reasonably satisfies the primary requirements of an agglutinate simulant such as amorphous/crystalline content, particle size, morphology, vesicular structure, chemistry, and presence of nanophase elemental Fe.     

电磁波在吸波涂层中的干涉现象

文摘为研究电磁波在吸波涂层中的干涉现象,选取了X型羰基铁粉吸收剂,采用同轴法测试了材料电磁参数,通过多次反射方法求解了X型吸波涂层在厚度为1/4波长时反射系数公式;另外,求解了不同厚度X-1型吸波涂层对频率为9.5 GHz平面电磁波反射系数公式,取公式前6项计算了反射系数Γ_a和反射率R_a。结果表明,多次反射波之间产生了干涉行为,发生了干涉相消现象。Γ_a、R_a分别与传输线方法计算的Γ和R的值非常接近,表明Γ_a和R_a可以近似代表X-1型吸波涂层对9.5 GHz电磁波的反射系数和反射率。当X-1型吸波涂层厚度小于1.9 mm或在3.2～6.6 mm时,第二反射波对第一反射波起到干涉相长作用,降低吸波性能,表明优选的吸波涂层厚度应该介于1.9～3.2 mm。     

Elliptical vibration cutting of large-size thin-walled curved surface parts of pure iron by using diamond tool with active cutting edge shift

Large-size thin-walled curved surface parts of pure iron are crucial in aerospace, national defense, energy and precision physical experiments. However, the high machining accuracy and surface quality are difficult to achieve due to the serious tool wear and deformation when machining the parts with conventional cutting tools. In this paper, an elliptical vibration cutting (EVC) with active cutting edge shift (ACES) based on a long arbor vibration device is proposed for ultra-precision machining the pure iron parts by using diamond tool. Compared with cutting at a fixed cutting edge, the influence of ACES on the EVC was analyzed. Experiments in EVC of pure iron with ACES were conducted. The evolutions of the surface roughness, surface topography, and chip morphology with tool wear in EVC with ACES are revealed. The reasonable parameters of ultra-precision machining the pure iron parts by EVC with ACES were determined. It shows that the ACES has a slight influence on the machined surface roughness and surface topography. The diamond tool life can be significantly prolonged in EVC of pure iron with ACES than that with a fixed cutting edge, so that high profile accuracy and surface quality could be obtained even at higher nominal cutting speed. A typical thin-walled curved surface pure iron part with diameter ∅240 mm, height 122 mm, and wall thickness 2 mm was fabricated by the presented method, and its profile error and surface roughness achieved PV 2.2 μm and Ra less than 50 nm, respectively.     

Comparison study of ductile iron produced with Martian regolith harvested iron from ionic liquids and Bosch byproduct carbon for in-situ resource utilization versus commercially available 65-45-12 ductile iron

As researchers continue to study methods to facilitate long-term missions beyond low-Earth orbit, the ability to manufacture high-quality mechanical and structural components on the Lunar and Martian surfaces remains a crucial piece to the puzzle for a sustained presence. Due to the immense cost of sending supplies to extraterrestrial bodies, in-situ resource utilization (ISRU) methods are critical for the success and feasibility of these habitation missions. Ionic liquids (ILs) are currently being studied at NASA’s Marshall Space Flight Center (MSFC) to harvest elemental metals from meteorites and regolith minerals. Additionally, the Bosch process is being explored as a life support system at MSFC for oxygen (O₂) regeneration, rendering a byproduct of elemental carbon (C). In this investigation, the viability of casting ductile iron (DI) using IL-sourced iron (IL-Fe) and Bosch C was studied given the range of applications and performance of DI as an as-cast alloy. Ingots were produced using commercial elements to simulate the use of IL-Fe with C sourced from the byproduct C of the Bosch process. Samples were cast and compared to commercially available 65–45-12 DI with phase transformation diagrams, microstructures, and hardness. Results showed that IL-sourced elements are a viable source of elemental alloying materials for a range of DI alloys, with some limitations.