数字化导管加工与常规导管加工对比浅析

通过数字化导管加工与常规导管加工在协调方法、工艺过程、检测方法等方面对比分析,得出数字化导管制造可以缩短制造周期、降低生产成本的结论,能够适应现代飞机快速研制及改型需求,形成现代飞机导管制造核心竞争力。     

机身部件对接阶差超差典型问题的分析及解决

针对某型飞机机身前段和中段对接时,对接框机身外形阶差连续几架飞机超出设计技术条件规定的问题,从零件制造、装配型架卡板外形、装配应力三方面分析产生故障的原因,并采取相应的控制措施,使部件装配时外形符合要求,最终解决了机身对接时发生的阶差超差问题。     

抗疲劳制造技术的发展及其在高端轴承制造中的应用

抗疲劳制造技术与长寿命关键结构件是航空工业的核心竞争力,是航空制造业中首先要解决的关键问题。本文首先介绍了金属的疲劳破坏机理,然后阐述了抗疲劳制造技术的理念、发展概况及其所包含的关键技术,最后详细探讨了以超声振动复合强化为代表的抗疲劳制造技术在延长航空领域高端轴承钢球疲劳寿命中的应用。     

飞机制造中新型质量控制模式——关键特性统计过程控制

分析了飞机制造中的关键特性统计过程控制法,针对我国飞机制造中的主要难点提出了关键特性的新概念及其确定方法.这是飞机制造中的一个切实可行的方法,对提高我国飞机制造的生产率和质量具有重要的现实意义.     

浅谈装备的绿色综合保障

简要论述了绿色综合保障的基本概念及内涵。分析和讨论了实现绿色综合保障的几个关键过程:绿色设计、绿色制造、绿色材料选取及绿色维修。     

A pre-generated matrix-based method for real-time robotic drilling chatter monitoring

Currently, due to the detrimental effects on surface finish and machining system, chatter has been one crucial factor restricting robotic drilling operations, which improve both quality and efficiency of aviation manufacturing. Based on the matrix notch filter and fast wavelet packet decomposition, this paper presents a novel pre-generated matrix-based real-time chatter monitoring method for robotic drilling. Taking vibration characteristics of robotic drilling into account, the matrix notch filter is designed to eliminate the interference of spindle-related components on the measured vibration signal. Then, the fast wavelet packet decomposition is presented to decompose the filtered signal into several equidistant frequency bands, and the energy of each sub-band is obtained. Finally, the energy entropy which characterizes inhomogeneity of energy distribution is utilized as the feature to recognize chatter on-line, and the effectiveness of the presented algorithm is validated by extensive experimental data. The results show that the proposed algorithm can effectively detect chatter before it is fully developed. Moreover, since both filtering and decomposition of signal are implemented by the pre-generated matrices, calculation for an energy entropy of vibration signal with 512 samples takes only about 0.690 ms. Consequently, the proposed method achieves real-time chatter monitoring for robotic drilling, which is essential for subsequent chatter suppression.     

Novel active driven drop tower facility for microgravity experiments investigating production technologies on the example of substrate-free additive manufacturing

Through the striving of humanity into space, new production processes and technologies for the use under microgravity will be essential in the future. Production of objects in space demands for new processes, like additive manufacturing. This paper presents the concept and the realization for a new machine to investigate microgravity production processes on earth. The machine is based on linear long stator drives and a vacuum chamber carrying up to 1000?kg. For the first time high repetition rate and associated low experimental costs can provide basic research. The paper also introduces the substrate-free additive manufacturing as a future research topic and one of our primary application.     

虚拟现实中坐标测量机的运动建模方法

虚拟现实中坐标测量机的运动建模是虚拟坐标测量机仿真运行的基础,是虚拟制造系统发展的需要。首先说明了虚拟现实、虚拟制造的基本概念和虚拟现实中坐标测量机运动建模的重要性,然后介绍了虚拟现实中坐标测量机几何建模、形象建模和运动建模之间的关系和运动建模方法,并针对运动建模中难以处理的光照模型变换进行了较详细的阐述,最后提出了虚拟现实中坐标测量机运动模型的开发运行环境。     

面向21世纪的敏捷制造

敏捷制造是一门先进制造技术。本文综述了敏捷制造的由来、内涵及定义、研究内容、三大支柱、实施和关键技术、发展现状以及发展前景。     

面向制造的飞机钣金零件多态模型

 针对飞机钣金零件数字化制造过程中零件信息定义问题,对多态模型作进一步研究,建立了基于状态、特征、要素和数据4个层次的模型结构,分析了模型的内容和组元关系,结合实例给出了模型各个状态的定义顺序,说明了模型的实际应用。工艺设计、工艺装备设计等应用系统可以直接引用模型的状态信息,实现飞机钣金制造过程的数字量传递和智能化决策。