板料激光弯曲试验

针对大飞机壁板用的铝合金板料AA6056进行激光弯曲过程的试验研究.试验选用厚度为1.0 mm和2.5 mm的薄板,采用多组不同的工艺参数进行对比分析.采用直径0.1 mm的镍铬-镍硅热电偶作为温度传感器,YOKOGAWA MV200型便携式记录仪测量板料表面的温度;使用MV-1300UM CCD拍摄板料激光弯曲变形的过程,通过自行开发的实时采集软件记录并进行图像处理,最终得到了板料激光弯曲变形过程的实测曲线.试验结果为该过程的数值模拟提供了更为精确的验证依据,为深入研究板料激光弯曲过程奠定了试验基础.     

齿轮测量中心的设计与精度分析

JLC齿轮测量中心是为了解决齿轮参数的量值传递问题而研制的一台高精度齿轮测量仪,其主要功能是要实现高精度的齿轮渐开线样板、齿轮螺旋线样板和标准齿轮检定。本文介绍了JLC齿轮测量中心的机械设计与精度分析,并通过实验,验证了JLC齿轮测量中心可以达到一等渐开线样板、螺旋线样板的检定要求。     

残缺齿轮限位机构

通过合理设置残缺齿和残缺齿槽的数量和位置,便可设计出不同活动范围的限位机构.本文论述了残缺齿轮限位机构的原理和设计、制造方法以及实际应用的范例.     

DYNAMIC RESPONSE ANALYSIS OF CARRIER-BASED AIRCRAFT DURING LANDING

In view of the complexity of landing on the deck of aircraft carrier, a systematic model, composed of six- degree-of-freedom mathematic model of carrier-based aircraft, four-degree-of-freedom model of landing gears and six-degree-of-freedom mathematic model of carrier, is established in the Matlab-Simulink environment, with damping function of landing gears and dynamic characteristics of tires being considered. The model, where the car- rier movement is introduced, is applicable for any abnormal landing condition. Moreover, the equations of motion and relevant parameter are also derived. The dynamic response of aircraft is calculated via the variable step-size Runge-Kuta algorithm. The effect of attitude angles of aircraft and carrier movement during the process of landing is illustrated in details. The analytical results can provide some reference for carrier-based aircraft design and main- tenance.     

Creep Behaviors of FGH95 Powder Ni-Base Superalloy

This article makes an investigation into the creep behavior and deformation features of FGH95 powder Ni-base superalloy by means of creep curves and microstructural observation. Results show that this superalloy exposes obvious sensibility to the applied temperature and stresses in the experimental range. Microstructure of the alloy consists of γ′ phase of various sizes and dispersed carbide particles precipitated in the wider crystal boundaries between the powder particles. During the creep, the deformation of the alloy occurs in the form of single- or double-oriented slipping inside the grains, and some of the finer carbide particles are precipitated near the slipping traces. The wide grain boundaries might be broken into the finer grains due to severe deformation. The deformation mechanism of the alloy during creep is thought to be the activation of dislocations of double-oriented slipping, including (1/2)<110> dislocation inside the γ matrix phase and <110> super-dislocation inside the γ′ phase. The formation of the stacking faults and (1/3)<112> super-Shockleys partial dislocation configuration is attributed to the decomposition of <110> super-dislocation in the γ′ phase.     

铣削过程中残余应力仿真分析

在铣削加工零件时,零件各部分的残余应力分布不均匀,会使工件发生变形,影响工件的形状和尺寸精度.采用有限元分析方法,利用有限元增量理论建立了加工材料的弹塑性本构关系.针对立铣刀的铣削加工,建立了二维金属铣削仿真模型,分析中采用网格自适应准则,通过对典型钢件的加工模拟,得到了加工后已加工表面的残余应力的分布情况和整个加工过程中工件的受力情况,对于工程中的实际应用具有重要的意义.     

固体火箭发动机药柱大变形数值分析

综合考虑固体发动机药柱的近似不可压缩性和几何非线性,基于不可压缩材料的粘弹性本构关系,应用完全拉格朗日(T.L)法的虚功方程,推导了二维粘弹性几何非线性有限元的增量列式,编写了有限元程序并与算例进行了对比,并对星型药柱在受压力载荷作用下的结构进行了分析。结果表明,该方法和程序可用于所有泊松比粘弹性问题的计算,尤其适用于推进剂药柱的应力分析。     

一种考虑截面任意变形模式梁的有限元模型

提出了一种考虑截面完整变形的截面插值梁模型,并用于机翼结构的建模与分析。首先引入截面插值函数——拉格朗日函数描述截面形状,以位移向量为未知变量描述截面位移,在此基础上依据插值理论构造梁单元位移场。不同于传统梁单元通过假定的中性轴的挠度和转角来确定梁截面各点位移,该梁模型摒弃了中性轴假设与平截面假设,通过截面插值函数得到梁截面面内、面外变形;然后通过有限元理论推导了梁单元刚度矩阵与质量矩阵;最后利用截面插值梁单元对机翼各部件进行有限元建模,并展开典型工况下的静力学分析以及动力学分析,与Nastran实体单元计算结果进行了对比分析,验证了该梁模型的有效性,为机翼的结构设计和强度分析提供了一种新的简化建模方法。     

Correlation analysis of combined and separated effects of wing deformation and support system in the CAE-AVM study

The Chinese Aeronautical Establishment (CAE) Aerodynamic Validation Model (AVM) is a dual-purpose test geometry dedicated to verify the aerodynamic performance of a conceptual intercontinental jet aircraft and to provide a dataset for CFD software validation. To this end, a scaled model of the AVM was tested in the High-Speed Tunnel (HST) of the German-Dutch Wind-tunnels (DNW) with special test consideration and instrumentation. For complementary analysis of experimental results, specific CAE-AVM geometries are analyzed using a CAE in-house CFD code. The specific geometries consist of a baseline aircraft, an aircraft with a deformed wing shape, and an aircraft with both a deformed wing shape and a representation of the model support system used in the wind tunnel. Detailed analysis of numerical and experimental results is presented; both the combined and individual attributions of wing deformation and support system interference on wing pressure distributions and longitudinal aerodynamic characteristics are summarized.     

基于熔融沉积3D打印翘曲变形的工艺参数优化

熔融沉积制造（Fused Deposition Modeling,FDM）广泛应用于产品的模样阶段,实现了快速原型制造,但在大型零件的成形过程中,零件翘曲变形导致精度的丧失是熔融沉积增材制造技术的一个最为突出的问题。首先针对熔融沉积过程的翘曲变形优化方法进行了分析,随后以成形工艺参数为研究对象,通过正交试验研究各因素的影响规律,得到优化的工艺参数,达到了抑制翘曲变形的目的。