Chatter stability and precision during high-speed ultrasonic vibration cutting of a thin-walled titanium cylinder

Titanium alloys are widely used in the aviation and aerospace industries due to their unique mechanical and physical properties. Specifically, thin-walled titanium (Ti) cylinders have received increasing attention for their applications as rocket engine casings, aircraft landing gear, and aero-engine hollow shaft due to their observed improvement in the thrust-to-weight ratio. However, the conventional cutting (CC) process is not appropriate for thin-walled Ti cylinders due to its low thermal conductivity, high strength, and low stiffness. Instead, high-speed ultrasonic vibration cutting (HUVC) assisted processing has recently proved highly effective for Ti-alloy machining. In this study, HUVC technology is employed to perform external turning of a thin-walled Ti cylinder, which represents a new application of HUVC. First, the kinematics, tool path, and dynamic cutting thickness of HUVC are evaluated. Second, the phenomenon of mode-coupling chatter is analyzed to determine the effects and mechanism of HUVC by establishing a critical cutting thickness model. HUVC can increase the critical cutting thickness and effectively reduce the average cutting force, thus reducing the energy intake of the system. Finally, comparison experiments are conducted between HUVC and CC processes. The results indicate that the diameter error rate is 10% or less for HUVC and 51% for the CC method due to a 40% reduction in the cutting force. In addition, higher machining precision and better surface roughness are achieved during thin-walled Ti cylinder manufacturing using HUVC.     

新一代战斗机座舱盖关键技术与设计方案

座舱是战斗机三大电磁散射源之一，座舱盖雷达散射截面（RCS）的减缩技术是实现新一代战斗机全机雷达隐身性能的关键技术。基于新一代战斗机隐身外形平台，座舱盖在隐身技术、透明件结构、抗鸟撞、弹射救生、光学性能、结构变形控制等领域均面临新的挑战。本文以新一代战斗机为背景，研究了座舱盖性能提升的4项关键技术：座舱盖隐身性能提升技术、大型整体座舱盖透明件结构设计技术、复杂曲面座舱盖光学性能仿真优化技术、大尺寸活动部件变形及状态控制技术。经过上述关键技术研究，完成了新一代战斗机座舱盖设计技术体系的升级，促进了新一代战斗机座舱盖技术和性能的跨代提升。     

热电法在表征涡轮叶片渗铝硅层厚度中的应用

选取工作300h的涡轮叶片和新品叶片制作试样,试样提供了不同的渗铝硅层厚度,采用热电法和金相法分别对试样上同一位置进行检查,热电法记录该位置处热电势值,金相法测量该位置截面的渗铝硅层厚度,对一系列实测数据进行分析,得到随渗铝硅层厚度增大热电势值相应减小的变化规律,随后对热电检查的外部影响因素进行了试验分析,并结合部分试样给出热电势值随温度、异物、探头角度等改变带来的误差规律.     

Microstructure and Magnetic Anisotropy of FeCoNbB Films

Effect of Nb contents on microstructure and magnetic properties of FeCoNbB films has been studied. X-ray diffraction (XRD) analysis reveals that Nb plays a role in refining grain and in facilitating formation of amorphous structure. When Nb content is more than 8 at%, the films transform from crystalline to amorphous structure, accompanied by variations in magnetic properties. An unusual out-of-plane anisotropy component is consequently observed. It can be suggested that the anisotropy induced by increasing Nb contents be attributed to stress-related magnetoelastic anisotropy. The undesirable anisotropy is greatly reduced by thermal annealing, reducing film thicknesses or applying an external magnetic field together with Si addition.     

基于光吸收原理的BX型粉尘浓度测试仪的设计

BX型粉尘浓度测试仪是一种用于测定空气环境中浮游粉尘浓度的专用仪器，主要用于工矿企业、石油化工、劳动安全、劳动卫生及环境保护等部门的粉尘监测。在实际生产及人们的生活中起着其它产品无法替代的作用。主要介绍了BX型粉尘浓度测试仪的光学测量原理、光电检测器件的选取原则及与其相匹配的前置放大电路的设计以及其后续电信号的处理方法。     

HCFC-141b 型聚氨酯泡沫塑料耐环境性能

对比分析经历模拟特定环境的环境交变试验、盐雾试验、加速老化试验和太阳辐射试验前后泡沫塑料的压缩强度、闭孔率、线胀系数和热导率等性能。结果表明,HCFC-141b型聚氨酯泡沫塑料经历环境老化后,压缩强度和热导率增加,线胀系数减小,闭孔率略有增加,热导率增加。太阳辐照试验对泡沫性能影响最大,试样SD-4压缩强度提高32%,闭孔率先增加后减少,线胀系数降低19%,热导率升高30%。     

引力相互作用的三个类型与总星系的泡沫结构

本研究试图表明,如将与宇宙常数有关的真空能考虑在内,就可利用牛顿力学的数学框架,将引力相互作用分为三个类型和两种表现如下:物质对物质——吸引,物质对真空——排斥,真空对真空——排斥。据此,得出了鉴别天体系统是处于膨胀状态还是处于收缩状态的一个判据。然后讨论了引力相互作用的三个类型和两种表现在总星系泡沫结构形成中的作用,认为真空能量(暗能量)扮演了起泡剂的角色。最后导出了空洞膨胀动力学方程,并对一空洞的膨胀加速度和速度进行了估计。     

应用UBET优化开式模锻中连皮厚度参数

连皮厚度是开式模锻工艺参数中的一个重要参量，它对模锻变形力和材料的消耗有很大的影响。本文应用上限单元法（ＵＢＥＴ）对连皮厚度进行了优化设计。基于连皮厚度和飞边高度间的相对大小关系，建立了三种不同的变形流动模式和动可容速度场，根据上限原理和黄金分割法，利用ＴｕｒｂｏＣ语言编程求解，获得了最大锻造力的最佳上限解，并和实验相比较，两者吻合得较好，表明建立的动可容速度场是合理可行的。以最大锻造力和连皮体积的乘积作为优化准则，更好地得到了最佳连皮厚度值。     

基于特征点的颅面复原技术

介绍了用人工神经网络算法确定待复原颅面的软组织厚度及颅面特征点的方法。在计算机辅助颅面复原过程中,通常只能根据颅骨上少数特征点及其所在部位的法向软组织厚度的统计值进行运算。由于现有统计值指标涵盖的年龄较宽泛,导致复原结果缺乏个性。在测定待复原颅骨骨龄的基础上,通过神经网络训练,确定软组织厚度随年龄的变化规律,较精确地计算出与拟复原对象的骨龄相适应的特征点软组织厚度值,并用最小二乘法及曲面法线原理建立数学模型,计算出颅面特征点。最后用基于Delaunay三角剖分的wavelet插值法复原出面貌雏形。     

高速旋板泵旋板动压支承设计

旋板端部与定子内表面间的摩擦副设计是高速旋板泵设计的技术关键。本文把流体动力润滑理论用于高速旋板泵的设计,着重探索旋板动压支承的设计,提出了一种设计方法。算例结果表明,本文的设计方法可使动压支承尺寸与泵总体尺寸相匹配。