A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Review and propositions for the sliding/impact wear behavior in a contact interface

A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior. It results in contact damage until systems fail, which may cause significant economic losses and catastrophic consequences. The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment. This has been a hot topic in the area of mechanical reliability. The main work in this paper can be concluded as follows. Firstly, the main industries in which the “sliding/impact behavior” takes place have been introduced. Then, existing studies on the wear mechanism and degree analysis are presented, which includes surface morphology analysis, wear debris analysis, and wear degree measurement. Meanwhile, existing problems in theoretical modeling and experiments in current research are summarized, so as to point out a bright direction for future research on wear prediction. They include interface contact modeling, mathematic coupling mechanism modeling, wear equation establishment, and wear life characterization, which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.     

Calculation of the transonic dip of airfoils using viscous-inviscid aerodynamic interaction method

A numerical procedure for the calculation of the transonic dip of airfoils in the time domain is presented. A viscous-inviscid aerodynamic interaction method is taken to calculate the unsteady aerodynamic loads. In the present case the integral boundary layer equations are coupled with the Transonic Small Disturbance (TSD) Potential Equation. The coupling between structural motion and aerodynamic loads is carried out using State Space equation. It is solved by State Transition Matrix technique. Results are presented for NACA 64A010 and NLR 7301 airfoils with structural data from Isogai and DLR, respectively. Comparisons show good agreement with other numerical results. Certain deviations of experimental data taken from literature need more insight in the detailed test conditions.     

门限自回归模型参数的局部正交设计寻优法

在采用点值图确定门限区间个数的基础上，对门自回归模型中门限值、滞后步长、各门限区间模型阶数，利用正交设计方法寻优，计算工作量锐减，却可得到精度较高的预报模型。     

Flutter analysis of an airfoil with bounded random parameters in incompressible flow via Gegenbauer polynomial approximation

The effects of parameter uncertainty on the flutter characteristics of a two-dimensional airfoil in an incompressible flow were investigated through Gegenbauer polynomial approximation. The uncertain parameters, such as the linear and cubic pitch stiffness coefficients are modeled as bounded random variables with λ-PDFs (probability density functions). With the aid of Gegenbauer polynomial approximation, the two-dimensional stochastic airfoil system is transformed at first into its equivalent deterministic one. Then the Hopf-bifurcation point is determined through the equivalent deterministic system, and the onset of the flutter, together with the flutter frequency against the probability density distribution parameter and the intensity of the random variable is explored. In addition, the ranges of the peak pitch and plunge responses against the flight speed and the PDFs of the peak pitch response are obtained. Numerical results show how the probability density distribution parameters and the intensities of random parameters affect the flutter onset speed, flutter angular frequency, the upper and lower boundaries of peak responses, and the PDFs of peak responses.     

八丝热线探针制作及其应用

介绍了八丝热线探针的制作工艺,有效地消除了各热丝探头之间的电信号干扰和动力学干扰。实验中使用该探针检测到了湍流边界层内的大尺度旋涡,并测量了它们的强度和尺度。与此同时还获得了速度、湍流强度和功率谱等流场参数,结果与现有典型数据一致。说明本文所述的多丝热线探针具有很强的实用性。     

一种基于移步预测消除脉冲串扰的快速算法

以毫米波主被动复合探测器为工程应用背景,通过分析信号的特点,提出一种基于移步预测思想的快速算法来消除脉冲调制信号对被动通道信号的串扰。仿真分析和实验结果表明,该方法对改善信噪比效果明显,而且具有成本低、速度快和易于工程化实现的优点。     

马蹄涡结构的显示

对层流角区流动的动态流动模式进行了流动可视化实验研究.实验采用了脉冲氢泡发生器和录像系统对流场进行了显示和研究.通过实验发现,氢泡丝的布置是清晰显示角区流动的精细结构的重要因素.实验雷诺数范围为Reδ*=2.74×102～3.19×102.该实验的角区流动由在平板表面的长方形突起物产生.实验结果显示了主马蹄涡和反向二次涡的流动结构和流动过程.实验还发现了一系列新的流动现象,如马蹄涡的头部形成区域的流动过程及其在柱体上游形成"肩膀"的现象等.     

二维通道内湍流边界层分离的实验研究

用激光多普勒技术测量了二维扩压器中不可压湍流边界层分离流动，得到了时均速度和雷诺剪应力分布。实验结果分析表明：以Ｃｏｌｅｓ速度律发展的Ｂａｒｄｉｎａ速度分布可以描述瞬时间歇分离点以前和瞬时间歇再附点以后的时均速度分布，但无法描述分离区的边界层速度型。Ｃｒｏｓｓ速度分布可描述分离区的边界层速度分布。Ｃｅｂｅｃｉ＆Ｓｍｉｔｈ涡粘性代数模型难以正确地描述分离边界层的雷诺剪应力。     

子波变换在实验流体力学中的应用

介绍了子波分析的历史、基本知识以及在实验流体力学方面的应用。讨论了子波变换在客观辨识湍流边界层相干结构方面的应用。作者用子波变换的方法提出了确定湍流边界层相干结构挥发时间尺度的能量最大准则，提取了相干结构对应的速度信号波形。用于波变换研究了湍流边界层脉动速度信号的局部奇异性行为，发现相干结构发生处脉动速度信号的局部奇异性指数为负值。