Refined modeling and experimental verification of a torque motor for an electro-hydraulic servo valve

The Permanent Magnet Torque Motor (PMTM) is the key electro-mechanical conversion device in an Electro-Hydraulic Servo Valve (EHSV). In this work, a refined model of a PMTM is developed, considering the non-working air-gaps between the upper or lower yoke and the armature, the fringing effect at the limiting holes, and the nonlinear permeability of soft magnetic material. Based on the refined model, the influences of various factors on the calculation accuracy of the magnetic flux at the pole surfaces of the armature and the output torque are investigated. For verifying the validity of the refined model, a Finite Element Analysis (FEA) of the PMTM is conducted, and a test platform is constructed. Compared with existing models, the refined model can better reveal the intrinsic mechanism of the PMTM, and its calculations are more consistent with the FEA results. The experimental results of the armature deflection displacement show that the refined model can accurately describe the output characteristics of the PMTM.     

基于空基平台的激光通信技术研究和展望

深低温阀门多为常温设计，低温服役。宽温域引起的结构变形将诱发阀门导向卡滞、密封泄漏等安全问题。采用有限元分析方法获取阀门导向副配合部位变形量，提出迭代镜像补偿方法解决深低温服役的阀门导向副变形超差问题。经分析，在深低温工况下阀门配合间隙均超出设计允许值，导向行程最大时配合间隙减小17.95%至16.41 μm；补偿后导向副配合间隙变形量控制在1 μm内，满足深低温工况下阀门形状设计要求，验证了迭代镜像补偿方法的有效性。     

航天大功率电动伺服系统功率驱动设计及验证技术

针对运载火箭30 kW以上功率等级电动伺服控制驱动器的研制要求，设计了一种强环境适应的大功率绝缘栅双极型晶体管(IGBT)功率驱动模组。通过对火箭固体助推发动机工作环境分析，设计了基于光耦驱动器件的功率驱动与保护电路;为有效提升功率驱动模组在高压大电流工作时的可靠性，采用降低功率主回路杂散电感与IGBT有源钳位闭环控制相结合的方法，有效抑制IGBT在大电流关断时的电压尖峰;通过对动力电进行滤波处理，有效解决高压高频信号通过线缆传输时对控制驱动器内、外部的电磁干扰问题;通过IGBT功率驱动电路的单双脉冲测试及连续功率测试，有效验证IGBT功率驱动模组的高压驱动能力，为大功率电动伺服系统的可靠性提供技术支撑。     

导引头伺服机构消隙齿轮系统动力学特性分析

消隙齿轮广泛应用于导引头伺服机构惯性稳定平台传动系统中，用于消除回程误差，提高传动精度。目前，对消隙齿轮传动系统的动力学分析大多采用数值方法，然而在求解含时变啮合刚度和间隙的强非线性系统时耗时较长。本文利用集中质量法建立考虑时变啮合刚度的消隙齿轮系统动力学模型，通过对模型的无量纲及归一化处理，运用分段的增量谐波平衡法对消隙齿轮传动系统进行分析，并利用四阶Runge-Kutta法进行数值验证，研究了不同参数对消隙齿轮系统动力学特性的影响规律。结果表明:随扭簧刚度的提高，系统谐振频率也提高，且共振幅值降低;随内部激励的增加、阻尼比的减小，系统由周期运动逐渐变为混沌运动，且共振幅值增大。     

基于遗传算法优化小波网络的柔性喷管力矩特性辨识方法

为准确辨识负载力矩并提高主动加载负载模拟的真实度，使用了一种基于遗传算法优化的神经网络辨识方法。使用小波分析方法对测试信号进行预处理，将消噪与分解后得到的信息作为神经网络训练的扩充样本，提高了辨识精度。使用遗传算法选择最优输入信息、网络结构和隐含层规模，加快网络收敛速度并简化计算过程，实现对柔性喷管力矩的快速准确辨识。仿真结果表明该辨识方法可以准确地描述柔性喷管在典型测试信号激励下的力矩特性，平均辨识误差为2%，对于实现精确主动加载控制和验证伺服控制性能具有重要意义。     

Pneumatic pressure control based on improved NMPC and its application to aeroengine surge simulation

In the semi-physical simulation of aeroengines, using the pneumatic pressure servo control technology to provide realistic pneumatic excitation to the sensors and electronic controller can improve the confidence of the simulation and reduce the test cost and risk. However, the existing methods could not satisfy the precise simulation of large-amplitude and high-frequency pulsating pressure during aeroengine surge. In this paper, a pneumatic pressure control system with asymmetric groups of the High-Speed on–off Valve (HSV) is designed, and an Improved Nonlinear Model Predictive Control (INMPC) method is proposed. First, the volumetric flow characteristics of HSV are tested and analyzed with Pulse Width Modulation (PWM) signal input. Then, a simplified HSV model with the volume flow characteristic correction is developed. Based on these, an integrated model for the whole system is further established and used as the prediction model in INMPC. To improve the computational speed of the rolling optimization process, the mapping scheme from control signal to PWM duty cycle of HSVs and the objective function with exterior penalty function are designed. Finally, the random step, sinusoidal and real engine surge data are set as the reference pressure in multiple comparative experiments to verify the effectiveness of the pressure tracking system.     

加工装配误差影响下偏转射流压力伺服阀静态特性分析

电液压力伺服阀是电液压力伺服控制系统的核心控制元件，广泛应用于航空、航天、军事等领域。区别于流量伺服阀，压力伺服阀在滑阀放大器的设计上多采用带有压力控制容腔的三通阀结构，不同的滑阀结构使得现有的偏转射流流量伺服阀仿真模型难以满足压力伺服阀性能预测的需求。本文基于AMESim平台建立了偏转射流压力伺服阀的仿真模型，并通过实验对仿真模型进行了验证，验证结果表明仿真模型能够准确地描述压力伺服阀的静态特性。最后，通过仿真模型分析了加工装配误差影响下压力伺服阀输出性能差异，仿真结果可为偏转射流压力伺服阀的性能预测和结构设计提供参考。