航天用安装铜导线熔断特性研究

文章研究了航天用安装铜导线的熔断特性与其过载电流的对应关系。首先通过物理模型获得铜导线的理论熔断特性曲线;再结合航天的实际使用条件,采用Shooting Method以及最小方差法对物理模型进行修正,获得等效热传导系数kq值;建立与kq值相关的熔断特性曲线,给出导线在大气环境和真空环境下长期通电不发生熔断的最大电流密度值。研究结果可为安全使用安装导线提供参考。     

微尺度线电极电解加工

微尺度线电极电解是近期出现的一种新加工方法,采用钨丝作为线电极,在加工过程中电极无损耗,通过控制工具电极轨迹可实现微细结构加工。建立了微尺度线电极电解加工模型;通过微尺度线电极叠加微幅振动,促进了加工间隙中电解液更新;针对加工电压、脉冲宽度、脉冲周期和加工速度等影响微尺度线电极电解加工精度的因素进行了参数对比试验,并对加工参数进行了分析和优化。采用电化学腐蚀原理进行微米尺度线电极的在线制作,在线制得直径10 μm和2 μm的线电极,实现了切缝宽度为20 μm以下的复杂微细结构以及切缝宽度为8 μm以下的微螺旋结构。     

针对地线扰动的一种地线电流自动补偿方法

本文分析了地线干扰的主要原因与途径,指出了抑制地线干扰的几种措施,同时为了解决地线电流通过地线阻抗形成差模电压对高精度测量性能造成影响的问题,提出了一种基于地线电流自动补偿技术的解决方案,利用本技术方案,可以自动地将流经地线的直流电流和杂波噪声电流补偿为零,即使地线存在直流电阻和交流阻抗,在地线的两端也不产生压降,提高了系统信号准确度。     

旋转通道入口湍流度控制方法及验证

针对旋转通道实验,为了获得理想的旋转通道入口湍流度,更好地模拟实际涡轮叶片内冷通道的流动换热,提出了一种入口湍流度控制方法,并通过实验对该方法进行了验证和初步探索.实验中,在边长为40mm×40mm的方形通道中,放置了一层网丝直径d=3mm,网丝间距M_u=12mm的阻尼网,利用热线风速仪,得到了雷诺数为2200~3900范围内的阻尼网后下游湍流特性.研究发现:流体通过该阻尼网后,湍流度显著增大并沿流向逐渐衰减,相同点湍流度随阻尼网雷诺数增大而增大,气流在阻尼网后较短距离内就获得了5%的湍流度,这与实际涡轮叶片内冷通道流动湍流度相当;阻尼网雷诺数越小,流动越早进入横向均匀及各向同性湍流;通过经典公式对阻尼网后通道中心湍流度沿流向分布进行拟合,实验数据与曲线拟合较好.      

Wetting behavior of AgCu-4.5Ti filler reinforced by carbon nanotubes on C/C composite

The effect of Carbon Nanotubes (CNTs) content on the wettability of AgCu-4.5Ti + x CNTs (wt%) composite filler alloys on C/C composite was investigated. The results show that the added CNTs reacted with element Ti in the filler and produced the dispersed fine in situ synthesized TiC particles, which increased the consumption of element Ti and provided the nucleus for the growth of Ti-Cu compounds simultaneously. The above effects of introducing CNTs, inhibited the formation of Ti-Cu compounds, also changed the distribution of compounds, which dramatically influenced the interfacial microstructure and characteristics of wetting behavior. The increase of CNTs content refined and dispersed coarse Ti-Cu compounds, decreased the initial spreading temperature, and improved the wettability, but high content of CNTs (more than 0.3wt%) decreased the wettability of the filler alloy. The wetting interfacial microstructure of corresponding composite filler alloys were analyzed by Scanning Electron Microscope (SEM), Energy Dispersive X-ray Spectrometer (EDS) and Transmission Electron Microscope (TEM), which consisted of TiC, TiCu, TiCu₂ and TiCu₄ compound. The typical wetting behavior of AgCu-4.5Ti + 0.3wt% CNTs composite filler on C/C composite was divided into four stages. The effect mechanism of CNTs content on the wetting behavior was proposed.     

Brazing diamond grits onto AA7075 aluminium alloy substrate with Ag–Cu–Ti filler alloy by laser heating

The brazing of diamond is a promising way to fabricate grinding wheels for efficient machining and precision grinding. This work investigated the feasibility of bonding diamond grits onto Aluminium Alloy 7075 (AA7075) substrate with a Ag–Cu–Ti filler alloy via laser fusion brazing. The interfacial microstructures and the strength of the brazed diamond joints were studied. The cross-section of the brazed diamond joint consists of a molten filler alloy layer, a molten pool, a heat effect zone, a columnar crystal zone and an equiaxed crystal zone. Within the interface of the filler alloy/substrate metal, microstructures observed possibly were Ag(s.s), Al(s.s), TixAl, Al2Cu and Mg intermetallic compounds. A layer of TiC with a thickness of about 30–50 nm was found at the bonding interface of the diamond/filler alloy. The averaged peak shear force of the brazed joints was found to be approximately 39.8 N. The abrasion grinding test indicated that the diamond/AA7075 brazed joint was adequate for grinding. However, the pulled-off of grit was found to be the primary failure of this type of brazed joint. This work broadened the brazing diamond technique and the range of applications of brazed diamond wheels for efficient grinding.     

嵌金属丝端燃装药方案绝热层设计方法

根据固体火箭发动机绝热防护模型,提出了一种嵌金属丝端燃装药绝热层设计方法。用该法对某特定发动机燃烧室绝热层的设计结果表明:与动机原绝热层烧蚀相比,用本方法设计的绝热层可在绝热防护达到安全要求的同时,最大化地降低发动机消极质量。     

基于Micro-CT的NEPE推进剂装药界面细观结构

NEPE推进剂装药界面粘接问题是制约NEPE推进剂推广应用的技术瓶颈之一,急需有效的细观结构表征技术,以揭示NEPE推进剂装药界面形成机理。采用Micro-CT技术,开展了NEPE推进剂/衬层/绝热层界面细观结构研究,发现Micro-CT图像可明显区分界面各相以及各相的基体与填充物,可识别不同的固体填充物;绝热层/衬层界面存在有锯齿状的镶嵌结构的扩散层,厚度不超过10μm;推进剂与衬层之间有一定的扩散,存在明显的推进剂与衬层基体富集层,在推进剂一侧,还形成40~80μm的HMX颗粒富集层。     

人—机闭环分离参数法预测飞机着陆品质

本文阐述人-机闭环分离参数法的物理意义和计算方法。该方法在实践中已取得较好的效果。本文以装有纵向数字电传系统的某验证机为实例,预测了该人-机闭环系统的着陆品质、驾驶员诱发振荡频率和飞机失稳操纵频率,从而得出一些有益的结论。     

镍基非晶态及晶态钎料真空钎焊时母材在钎料中溶解特性的研究

以高温钎焊时液态钎料对母材溶解厚度的定量计算模型为基础，考察了采用Ｎｉ８２Ｃｒ７．５Ｓｉ４．５Ｂ３Ｆｅ３成分的镍基非晶态及晶态钎料真空高温钎焊１Ｃｒ１８Ｎｉ９Ｔｉ不锈钢时钎料对母材的溶解特性，深入研究了钎焊温度、钎焊保温时间以及钎焊间隙等参数对母材溶解厚度的影响。结果表明，钎焊温度对母材溶蚀的影响比钎焊保温时间剧烈，而钎焊间隙增加明显促进了母材的溶解，采用母材溶解厚度计算模型可对溶蚀控制条件下的钎焊规范及钎焊间隙等参数进行优化匹配。