裂解温度对先驱体转化制备2D-Cf／SiC材料结构与性能的影响

以聚碳硅烷(PCS)、二乙烯基苯(DVB)和SiC微粉为原料制备了2D-Cf/SiC材料,考察了首次裂解温度对材料结构与性能的影响.结果表明,首次裂解温度的提高有助于弱化界面结合,形成良好的界面结构,从而提高材料的力学性能.当裂解温度从1000℃提高到1600℃时,材料的弯曲强度由200.7MPa提高到319.2MPa,剪切强度由16.8MPa提高到29.8MPa,断裂韧度由7.4 MPa·m1/2提高到15.0 MPa·m1/2.     

压电纤维复合材料的研究

以提高交叉指形电极压电纤维复合材料诱导应变和挟持应力为目的,采用有限元软件ANSYS分析了电极区聚合物参数、交叉指型电极结构和压电相体积分数对压电纤维复合材料诱导应变和挟持应力的影响。结果表明：增加电极区聚合物的介电常数或减小电极区聚合物的厚度,能够提高元件的诱导应变和挟持应力,元件诱导应变最大可达173με;减小分支电极的周期或者适当增大分支电极的宽度,可以有效地提高元件的作动性能;提高压电纤维体积分数,有利于提高元件的作动性能。     

复合材料动模量振动测定方法的研究

 本文采用Timoshenko梁理论,首次导出了悬臂梁和自由-自由梁自由端具有附加质量的特征方程,并进而讨论了多种因素对动模量计算值的影响。此外还提出了用弯曲振动确定剪切动模量G_(12)的一般方法。最后进行了实例分析和讨论。     

C/C—SiC复合材料的制备与性能

采用化学气相渗透（CVI）法和液相浸渍有机物先驱体混合工艺制备了C／C－SiC复合材料，并对复合材料力学性能、抗烧蚀性能和抗氧化性能进行表征。结果表明：制备的C／C－SiC复合材料在基本保证C／C复合材料力学性能的基础上，抗氧化和抗烧蚀性能得以大幅度提高，提出了制备兼具C／C复合材料与陶瓷材料的技术途径。     

CuAl2／Al复合材料的固相反应合成技术及与Al液的接触反应研究

研究了Ａｌ，Ｃｕ在真空状态下的纯固相接触反应情况，试验表明，Ａｌ粉、Ｃｕ粉在６００℃，保温６ｈ时，两者以完全发生反生成ＣｕＡｌ２（θ相），生成的θ相沿铝基体组织晶界分布并在结晶过程中具有择优取向特性，形成仅含沿晶界方向的主干与垂直于晶界的二次晶轴的树枝晶形貌。     

A novel surrogate modeling strategy of the mechanical properties of 3D braided composites

In this paper, a surrogate-based modeling methodology is developed and presented to predict the elastic properties of three dimensional (3D) four-directional braided composites. Using this approach, the prediction process becomes feasible with only a limited number of training points. The surrogate models constructed using Finite Element (FE) method and Diffuse Approximation, reduce the computational time and cost for preparing experimental samples. In the FE model, multiscale method is applied to couple the computations of elastic properties at microscale and mesoscale. Subsequently, a parametric study is performed to analyze the effects of the three design parameters on the elastic properties. Satisfactory results are obtained via the surrogate-based modeling predictions, which are compared with the experimental measurements. Moreover, the predictions obtained from surrogate models concur well with the FE predictions. This study orients a new direction for predicting the mechanical properties based on surrogate models which can effectively reduce the sample preparation cost and computational efforts.     

Influence of TiB2 particles on machinability and machining parameter optimization of TiB2/Al MMCs

In situ formed TiB₂ particle reinforced aluminum matrix composites (TiB₂/Al MMCs) have some extraordinary properties which make them be a promising material for high performance aero-engine blade. Due to the influence of TiB₂ particles, the machinability is still a problem which restricts the application of TiB₂/Al MMCs. In order to meet the industrial requirements, the influence of TiB₂ particles on the machinability of TiB₂/Al MMCs was investigated experimentally. Moreover, the optimal machining conditions for this kind of MMCs were investigated in this study. The major conclusions are: (1) the machining force of TiB₂/Al MMCs is bigger than that of non-reinforced alloy and mainly controlled by feed rate; (2) the residual stress of TiB₂/Al MMCs is compressive while that of non-reinforced alloy is nearly neutral; (3) the surface roughness of TiB₂/Al MMCs is smaller than that of non-reinforced alloy under the same cutting speed, but reverse result was observed when the feed rate increased; (4) a multi-objective optimization model for surface roughness and material removal rate (MRR) was established, and a set of optimal parameter combinations of the machining was obtained. The results show a great difference from SiC particle reinforced MMCs and provide a useful guide for a better control of machining process of this material.     

纤维增韧陶瓷基复合材料的比例极限应力与残余热应力关系

从细观力学角度分析并建立了纤维增韧陶瓷基复合材料从制备温度冷却到室温过程中产生的残余热应力与复合材料的比例极限应力的关系模型。该模型表明,减少复合材料的残余热应力或提高复合材料的纤维与基体的模量比,均可提高复合材料的比例极限应力。通过单调拉伸实验测试了先驱体浸渍裂解法(PIP)制备的2D SiC/SiC复合材料的比例极限应力,并采用文中建立的比例极限应力与残余热应力关系模型,计算出复合材料SiC基体的残余热应力为-19.5 MPa。分析表明,该结果是合理的。此外,引用了公开文献报道的5种复合材料体系数据,用于验证文中所建立的比例极限应力与残余热应力关系模型的适应性和可靠性,计算结果与实验结果最大误差为18.6%,表明该模型具有较好的适应性和可靠性,可为纤维增韧陶瓷基复合材料的研究提供新思路。     

Theoretical aspects of selecting repeated unit cell model in micromechanical analysis using displacement-based finite element method

Repeated Unit Cell(RUC)is a useful tool in micromechanical analysis of composites using Displacement-based Finite Element(DFE)method,and merely applying Periodic Displacement Boundary Conditions(PDBCs)to RUC is almost a standard practice to conduct such analysis.Two basic questions arising from this practice are whether Periodic Traction Boundary Conditions(PTBCs,also known as traction continuity conditions)are guaranteed and whether the solution is independent of selection of RUCs.This paper presents the theoretical aspects to tackle these questions,which unify the strong form,weak form and DFE method of the micromechanical problem together.Specifically,the solution’s independence of selection of RUCs is dealt with on the strong form side,PTBCs are derived from the weak form as natural boundary conditions,and the validity of merely applying PDBCs in micromechanical Finite Element(FE)analysis is proved by referring to its intrinsic connection to the strong form and weak form.Key points in the theoretical aspects are demonstrated by illustrative examples,and the merits of setting micromechanical FE analysis under the background of a clear theoretical framework are highlighted in the efficient selection of RUCs for Uni Directional(UD)fiber-reinforced composites.     

自动铺丝最小间隙路径规划与复合材料锥壳结构制造

自动铺丝技术（AFP）是提高复合材料构件制造效率和降低其制造成本的关键技术和重要手段。铺放轨迹的设计是控制自动铺丝工艺质量的关键。对于复杂的结构形式,合理的铺丝路径对保证可制造性及铺贴质量至关重要。本文针对简化后的后机身锥壳特征结构,研究了基于固定角法、测地线法和变角度法的自动铺丝轨迹算法设计,解决了铺放复杂曲面满覆盖问题;总结对比获得了不同铺丝轨迹方法的特点和适用范围。以保证工艺性并满足结构设计铺层方向为原则,选用了带宽为6.35 mm的自动铺丝预浸料完成工艺验证件制造,并通过有限元分析评估了自动铺丝轨迹算法的合理性。结果表明：该结构宜采用测地线法铺放0°方向铺层以减少褶皱;采用固定角法铺放90°方向铺层能够保证连续铺放;采用结合预浸窄带侧弯试验结果的变角度轨迹规划方法铺放此锥类构件±45°方向铺层能够保持最小间隙。铺丝间隙使锥壳结构单层等效模量下降约30%,整体强度下降约10%。因而在结构优化设计时需考虑自动铺丝工艺对安全裕度影响的因素。