Deformation Behavior of Medium-strength TA18 High-pressure Tubes During NC Bending with Different Bending Radii

To improve the forming quality and forming limit of the numerical control (NC) bending of high-pressure titanium alloy tubes, in this study, using three-dimensional (3D) finite element method, deformation behavior of medium-strength TA18 high-pressure tubes during NC bending with different bending radii is investigated. The results show that the cross-sectional deformation and the wall thickness variation during NC bending of TA18 tubes using a small bending radius (less than 2 times of tube outside diameter) are clearly different from that using a normal bending radius (between 2 and 4 times of tube outside diameter). For bending with a normal bending radius, with or without a mandrel, the distribution of the flattening in the bending area resembles a platform and an asymmetric parabola, respectively. For bending with a small bending radius, with or without a mandrel, the flattening both distributes like a parabola, but the former has a stable peak which deflects toward the initial bending section, and the latter has a more pronounced peak with a bending angle and deflects slightly toward the bending section. The wall thickness variations with a normal bending radius, with and without a mandrel, both resemble a platform when the bending angle exceeds a certain angle. For the bending with a small radius, the distribution of the wall thickness variation without a mandrel follows an approximate parabola which increases in value as the bending angle increases. If a mandrel is used, the thickening ratio increases from the initial bending section to the bending section.     

Forming Characteristics of Al-alloy Large-diameter Thin-walled Tubes in NC-bending Under Axial Compressive Loads

Tube thinning control without wrinkling occurring is a key problem urgently to be solved for improving the forming qualities in numerical control (NC) bending processes of large-diameter Al-alloy thin-walled tubes (AATTs). It may be a way solving this problem to exert axial compression loads (ACL) on the tube end in the bending. Thus, this article establishes a three-dimensional (3D) elastic-plastic explicit finite element (FE) model for the bending under ACL and has its reliability verified. Through a multi-index orthogonal experiment design, a combination of process parameters, each expressed by a proper range, for this FE model is derived to overcome the compression instability on tube ends. By combining the FE model with a wrinkling energy prediction model, an in-depth study is conducted on the forming characteristics of large-diameter AATTs with small bending radii and it can be concluded that (1) The larger the tube diameters and the smaller the bending radii, the larger the induced tangent tension stress zones on tube intrados, by which the tube maximum tangent compression stress zones will be partitioned in the bending processes; thus, the smaller the ACL roles in decreasing thinning degrees and the larger the compression instability possibilities on tube ends. (2) The tube wrinkling possibilities under ACL are larger than without ACL acting in the earlier forming periods, and smaller in the later ones. (3) For the tubes with a size factor less than 80, the ACL roles in decreasing thinning degrees are stronger than in increasing wrinkling possibilities.     

多斜孔冷却技术分析

通过燃烧室火焰筒壁一种先进冷却技术(多斜孔壁)的计算分析表明, 采用这种冷却技术的火焰筒壁温要比纯气膜冷却的火焰筒壁温约低150K, 并且指出这种冷却技术中的内对流冷却项是使壁温降低的一项重要因素。      

蒸发循环系统制冷剂量对系统性能影响的试验分析

制冷系统性能与制冷工质充注量的多少密切相关,随时间的推移,制冷剂多少总会泄漏,系统制冷剂总量会减少,性能会降低。制冷剂的减少会导致压缩机转速加快,制冷剂冷凝压力降低、蒸发温度升高、过热量加大。     

正弦波型高频动态压力光学校准系统及其应用

动态压力是气动部件表面的关键气动参数。光学压力敏感涂料（PSP）测量技术在测量气动部件表面动态压力方面具有全域测量、不影响流场自身的优势，而光学压力敏感涂料的动态响应特性则是进行动态压力测量的决定性因素。基于声学驻波管原理，自主设计并组建了正弦波型高频动态压力光学校准系统，主要包含有驻波管型校准舱、声源、激光源、高频压力传感器、光电倍增管以及测控系统。对动态压力光学校准系统及某新型快响压敏涂料的实验结果表明，所组建的动态压力校准系统可产生最短响应时间12.5 μs、最大压力幅值为4.37 kPa的正弦型动态压力，其有效动态频响范围为0.4~20.0 kHz（50 μs~2.5 ms），不确定度小于0.004 9%；校准系统合理的光路布局可进行快响压敏涂料动态特性的校准，所测涂料可用于动态频响不高于9.1 kHz（响应时间为109.9 μs）的非定常流场的压力测量。     

某蒸发式稳定器燃烧特性及供油匹配数值研究

为了研究一种适用于亚燃冲压发动机燃烧室的蒸发式火焰稳定器方案,采用PDF燃烧模型对其燃烧特性及供油匹配进行了流动及两相燃烧数值模拟与分析,重点研究了不同主燃区/局部供油匹配以及不同主燃区供油浓度分布等对燃烧性能的影响,获得了燃气温度峰值与均匀性相对优化的供油方案。     

氢氧发动机模型真空羽流场试验和仿真研究

研制了一个用于模拟中国长征火箭二级的60 N推力氢氧发动机的缩比模型,并在北京航空航天大学真空羽流效应实验系统进行了试验。使用皮托管阵列测量了羽流压力场,结果显示当距发动机喷管出口的距离从140 mm增加到600 mm时,羽流场的最大压力从12 400 Pa降到了400 Pa。为验证CFD-DSMC混合的数值仿真方法,将试验结果与仿真结果进行了对比分析,二者一致性非常好。对比结果显示数值仿真方法在羽流效应分析方面的强大功能。研究获得了模型发动机羽流场的压力分布特性,可用于原型发动机的羽流效应分析。     

翻管数值参数分析法研究

采用塑性流动理论，薄壳无力矩理论及幂函数强化模型，对求解轴对称塑性平面应力问题的数值参数法作了进一步的研究，推导出成形力学分析的一阶微分方程组，在此基础上，将该微分方程相应用于薄壁圆管轴压外翻成形的稳态流动分析，计算时采用了四阶龙格库塔法，并获得了应力，应数值解，本文通过大量的计算，分析了边界条件对计算结果的影响，并将理论计算结果与实验作了比较。研究结果表明，轴对称塑性平面应力问题可以转换为一阶常     

基于AMESim的直升机机载蒸发循环系统动态仿真

为得到直升机机载蒸发循环制冷系统性能动态变化过程,校核是否满足设计要求,文章以国内某直升机为例,基于AMESim仿真平台搭建了制冷系统及座舱的热模型,并通过试验验证了系统的可靠性。在地面初始温度分别为30℃、35℃、40℃、45℃、50℃时,计算得到地面与飞行两种状态下,舱内空气的温、湿度,以及系统制冷量及性能系数随时间的动态变化关系。结果表明:地面状态时,制冷系统在开机20 min后性能达到稳定,且座舱最终温、湿度分别为27℃、60%,满足舒适性指标;在飞行状态下,系统系能受飞行高度影响较大,且海拔越高,系统性能系数越大。建立的仿真模型可以很好地预测在任务剖面下,直升机制冷系统动态变化,为系统的校核及优化提供借鉴。     

松耦合变压器磁路建模改进方法研究

在非接触电能传输(CIPT)系统中,松耦合变压器的设计,是整个系统设计的关键.本文利用细分磁通管的方法提出改进的罐形松耦合变压器磁路模型,给出各部分磁阻和松耦合变压器耦合系数的量化计算方法.此建模方法可以作为一般的CIPT电气参数设计方法推广到其他类型松耦合变压器.