热喷涂层的加工技术

热喷涂层由于其优异的高硬、耐磨、防腐等特性得到了广泛的应用,但如何优质、高效、低损耗地对其加工一直是困扰人们的难题。本文较为详细介绍了国内、外目前在热喷涂层加工方面的研究进展,存在的问题,各种加工方法的优缺点及适用范围。     

钎焊式离心轮加工工艺研究

离心轮水力性能的优劣对泵的效率影响最大，离心轮加工质量好坏直接影响泵的特性。针对钎焊式离心轮加工的技术要求与技术难点进行分析、研究，结合现有数控设备对离心轮的加工工艺进行改进、优化及数控加工转化。     

Corner-milling of Thin Walled Cavities on Aeronautical Components

This article presents a mathematical model of helical end-milling forces through experimental identification of the cutting coefficients and analyzes the changes of corner-milling forces under different conditions. In allusion to the corner-milling process, the relationship between working parameters and the corner coordinates is investigated by way of combination of tool tracing and cutting geometrodynamics. The milling parameters are optimized by changing the coordinates of tool center and working parameters without altering cutting forces. By applying the optimized parameters to milling practice, a comparison is made to show the improved product quality. Based on these optimized parameters, a finite element method (FEM) program is used to compute deformation values of a workpiece's corner, which evidences few effects that optimized parameters can exert on the corner deformation.     

The Effects of Transverse Magnetic Field and Density Variations on the Particle Energy Spectra in a Reconnecting 3D Current Sheet

Electron and proton acceleration by a super-Dreicer electric field is further investigated in a non-neutral reconnecting current sheet (RCS) with a variable plasma density. The tangential B _z and transverse magnetic field components B _x are assumed to vary with the distances x and z from the X nullpoint linearly and exponentially, respectively; the longitudinal component (a ‘guiding field’) is accepted constant. Particles are found to gain a bulk of their energy in a thin region close to the X nullpoint where the RCS density increases with z exponentially with the index λ and the tangential magnetic field B _x also increases with z exponentially with the index α. For the RCS with a constant density (λ = 0), the variations of the tangential magnetic field lead to particle power-law energy spectra with the spectral indices γ₁ being dependent on the exponent α as: for protons and for electrons in a strong guiding field (β > 10⁻²) and for electrons in a moderate or weak guiding field (β > 10⁻⁴). For the RCS with an exponential density increase in the vicinity of the X nullpoint (λ≥ 0) there is a further increase of the resulting spectral indices γ that depends on the density exponent index λ as for protons and for electrons in weaker guiding fields and as for electrons in stronger guiding fields. These dependencies can explain a wide variety (1.5–10) of particle spectral indices observed in solar flares by the variations of a magnetic field topology and physical conditions in a reconnecting region. This can be used as a diagnostic tool for the investigation of the RCS dynamics from the accelerated particle spectra found from hard X-ray and microwave emission.     

HISTORICAL PROCEDURES AND G-DSG METHOD BASED MANUFACTURING PLANNING

Oriented to CAD/CAM seamless integration, this paper presents an idea for synthetically considering the qualitative history model, which represents the whole course of modeling, and the quantitative geometry model, which contains the extended Brep model, CSG and feature pedigree. History model building captures in background the dynamic interactive definition of engineering requirement and then explicitly conveys the original intention to successive application layers, which isc onductive to the decision support of manufacturing planning in not only automatic geometry re-constructing but also machining set-up. G-DSG theory as an earlier achievement is applied to generate the topology-independent generalized mid-model as an input to manufacturing planning, which istherefore simplified and its accuracy is simultaneously improved. Manufacturing planning lays emphasis on optimizing the mapping in both geometry and function from part itself to detail machining scheme. Comparatively, process planning pays more attention to the mapping to those items like tool, fixture, etc. Theoretically, such an idea is also beneficial to realizing the parametric NC machining trajectory generation and maintaining its dynamic consistency with the update of the design model.     

NET-RAM的设计与实现

对SNOW机群系统的分布式共享存储管理机制进行适当的简化,就可实现网络虚拟存储环境.它以本地节点的主存作为cache,以网络上其它节点机的主存作为本地节点机主存的后援存储,取代本地节点机的硬盘或其它介质的存储设备.充分利用网络上节点的物理存储空间,使一些在单机上由于内存限制而无法完成的计算成为可能.这对于时间敏感性不高但需使用大内存的计算程序尤其适合.本文在介绍了网络虚存的概念之后,详细阐述了一个网络虚拟环境NET-RAM总体结构,软cache的实现方法,并对该网络虚存环境进行了测试,分析了测试结果.最后对今后的工作进行了探讨.      

多电飞机容错作动系统拓扑结构分析

针对多电飞机电力作动系统,提出永磁容错电机及其容错驱动控制的拓扑结构,探讨系统的电气故障模式,研究防止故障传播的电、磁、热隔离设计,在理论上给出了容错电机相数的选取方法,采用独立的同轴电机组件实现高冗余系统。研究结果表明:电机、功率变换器和供电通道均采用以相为基本单位的模块化拓扑结构可实现多电飞机对作动系统的高容错要求。     

Design of Electrical/Mechanical Hybrid 4-Redundancy Brushless DC Torque Motor

This article presents a novel electrical/mechanical hybrid 4-redundancy brushless DC torque motor (BLDCM), which has found applications in direct drive actuators (DDA) of aerial vehicles. This motor is characteristic of electrical/mechanical hybrid 4-redundancy by securing two stators along with two rotors on the same shaft. Each stator contains two sets of windings embedded in separated slots. Furthermore, compared to the scheme of two electrical dual-redundancy BLDCMs linked by a mechanical transmission, the proposed motor has lower volume and lighter weight, eliminates the nonlinearity caused by the gap of the mechanical transmission, moderates the requirement for the torque balance between redundancies and reduces the cogging torque by shifting the magnets. Both magnetic circuit calculation and the finite element analysis (FEA) of the electromagnetic field are conducted to optimize the design process. A prototype motor has been produced and tested. The results indicate that its performances comply with the requirements presented by designers. Moreover, the position frequency response of the prototype in the DDA's unloaded situation has also demonstrated the fulfillment of desired dynamic characteristics.     

Dual Drive Curve Tool Path Planning Method for 5-axis NC Machining of Sculptured Surfaces

The problem of finished surface being not first-order continuous commonly exists in machining sculptured surfaces with a torus cutter and some other types of cutters. To solve this problem, a dual drive curve tool path planning method is proposed in this article. First, the maximum machining strip width of a whole tool path can be obtained through optimizing each tool position with multi-point machining (MPM) method. Second, two drive curves are then determined according to the obtained maximum machining strip width. Finally, the tool is positioned once more along the dual drive curve under the condition of tool path smoothness. A computer simulation and cutting experiments are carried out to testify the performance of the new method. The machined surface is measured with a coordinate measuring machine (CMM) to examine the machining quality. The results obtained show that this method can effectively eliminate sharp scallops between adjacent tool paths, keep tool paths smooth, and improve the surface machining quality as well as machining efficiency.     

Electrochemical machining of a convex strips structure on a revolving part by using site directed power interruption

Revolving parts with complex surface structures are widely used in machinery and mechanical equipment. The ECM process provides its adequacy to cut hard materials with different shapes, and its applications are widely increased, due to its outstanding advantages. In this paper, a new method for machining a convex strips structure on a cylinder by using site directed power interruption(SDPI) in the ECM process is presented. A variable correction value of the power-off time was defined and optimized to obtain the ideal interval for better machining accuracy and stability.The electric field distribution and the simulated convex profiles show that the stray current density can be reduced effectively by using the proposed method. The correction value has an important influence on the machining accuracy. A suitable correction value in the range of 0.6–1.2 s can effectively improve the machining accuracy of the convex strips structure. Experiments were also conducted to verify the proposed method. Results have confirmed that the stray corrosion on the convex strips surface is significantly reduced and the machining accuracy of convex strips structure is remarkably improved by using the proposed method with a suitable correction value in the ECM process. Finally, a convex strip with a height of 2 mm on a thin-wall revolving part was also produced successfully using a correction value of 0.9.