各向异性矩形板横向弯曲一般解析解

采用复级数方法首次建立了基于一阶剪切变形理论的各向异性矩形板横向弯曲一般解析解。引入（Φｘ，Φｙ，Ｗ）＝∑∞－∞（ｉＡ，ｉＢ，Ｃ）ｅｉｍπξｅｉｍπηｒ（ｍ为整数，ｒ为控制方程特征根），并代入矩形板平衡方程组，推出实数型级数解，将其回代入平衡方程组中任两个，可确定待定系统（Ａ、Ｂ、Ｃ）之间关系。一般解析解还补充了厚板在ｘ、ｙ方向的梁函数。本文引入将三个平衡方程归并为一个６阶偏微分方程的方法给出问题特解。将一般解析解代入边界条件，用正弦数加角点条件的方法确定待求系数。数值计算表明本文求解是成功的。     

高温受弯构件表面裂纹疲劳扩展寿命预测

基于J-积分半经验公式建立了构件表面裂纹在其长度和深度方向上的疲劳扩展速率表达式,用来预计模拟SUS304钢构件在550℃高温环境中受弯曲载荷作用下表面裂纹的疲劳扩展寿命.并在相同条件下进行了疲劳裂纹扩展试验.结果表明,预测曲线与实验数据基本一致,证明了本文预测方法的有效性.     

不锈钢管铜翅片热沉制造关键技术

热沉是航天器真空热环境试验设备的重要分系统,提供空间冷黑环境。不锈钢管与铜翅片热沉是近几年发展起来的一种新的热沉结构。文章论述了不锈钢管与铜翅片管板结构加工中的异质金属焊接和一次弯曲成型等一些关键技术,介绍了满足焊接和成型需求的不锈钢管-铜翅片结构设计方式和异质金属焊接可行的一些方法。描述了一次成型设备的设计原理、结构选择、翅片和管板成型方式及电气控制设计,并给出了具体的检验方法。     

简易U型弯曲模设计

本文介绍了一种简易的U型弯曲模具的设计方法,具有结构简单、制造容易、节约材料、重量轻的特点,在小批量生产中有借鉴意义。     

型材拉弯工艺研究进展

归纳了国内外学者近10年来用解析计算法、试验分析法和数值模拟法分析拉弯成形工艺所取得的成果,提出了今后拉弯成形工艺的研究方向和应当解决的主要问题。     

Finite element modelling and experimental investigation of the impact of filling different materials in copper tubes during 3D free bending process

3D free bending process, an advanced metal forming technology, has attracted much attention due to its unique geometrical flexibility and efficiency. Filling tubes with materials may effectively reduce the distortion in the cross-section area and restrain wrinkling and collapse of tube wall. In the present study, the impacts of filling different materials on the copper tubes during 3D free bending process were investigated. We have found that copper tubes filled with low melting point alloys could induce the most uniform stress distribution, which result in better formability and moderate thickness changing rates when compared to SS304 steel balls and PU rubbers. The lowest ellipticity reached to 1.467%.     

基于翼型剖面重心调节的风机叶片优化设计

涡轮风机叶片在工作时受到离心力和气动力两种力的影响,而对转速较高直径较大的叶片,其离心力的影响因子较大。基于离心力产生的附加弯矩与叶片空气动力产生的弯矩相反的原理,本文介绍了一种较高转速大直径的玻璃钢薄壁结构涡轮风机叶片的设计,在叶片设计时采用调整叶片剖面重心的方法来实现叶片结构优化,所设计的叶片具有高效率低能耗的特点,已经被应用于冷却塔中。     

冷热循环对M40碳纤维/氰酸酯复合材料影响的试验研究

对M40碳纤维/氰酸酯复合材料进行了冷热循环试验,分别测试了经不同次数冷热循环后材料的质损率、弯曲强度和层剪强度,并通过扫描电镜对试样断口形貌进行了观察。结果表明:随着冷热循环次数的增加,样品有少量的质量损失;其剪切性能先增加后略有降低;碳纤维与树脂基体之间的界面结合状态良好。     

矩形截面型材拉弯成形

针对铝合金矩形中空截面挤压型材进行了不同预拉和补拉的拉弯成形试验研究,获取了预拉和补拉对成形精度的影响规律.截面畸变是影响成形精度最主要的因素,由弯曲过程中的径向压力引起.试验表明,型材靠模弯曲即发生截面畸变,主要表现为上腹板的塌陷,沿型材长度方向截面畸变量不同,最大畸变量并不位于型材中间对称截面处;增大预拉和补拉,截面畸变增大.弯曲卸载回弹是影响零件贴模度的主要因素,其大小受多种因素影响,规律复杂.增大预拉和补拉,回弹减小;当预拉和补拉增大到一定值时,增大拉伸量减小回弹的效果不再明显.     

An improved procedure for manufacture of 3D tubes with springback concerned in flexible bending process

Three dimensional (3D) tubes, which possess the characteristics of space saving, lightweight and high strength, are widely used in many high-end industries such as aviation, aerospace, automobile and shipbuilding. However, when manufacturing a 3D tube in flexible bending process, springback is a big obstacle for improving the forming quality. In this paper, a new comprehensive strategy for springback control of 3D tubes is proposed. The strategy can be described as follows: (1) define the desired shape and manufacture shape; (2) optimize the manufacture shape using two tooling design methods (e.g. DA (displacement adjustment) method and B&T (bending and twisting) method presented in this paper); (3) make a discretization of the manufacture shape to acquire the optimized forming parameters. Additionally, experiment is implemented to validate the effectiveness of the new strategy. Results show that forming parameters acquired by the new strategy are partially effective. The new strategy also demonstrates that, during 3D tubes forming, the deviation caused by over-bent elements can be counteracted by the deficient-bent elements. This principle is helpful to reduce the difficulty of parameter determination in future.