Machining deformation of single-sided component based on finishing allowance optimization

Owing to reliability and high strength-to-weight ratio, large thin-walled components are widely used in the aviation and aerospace industry. Due to the complex features and sequence involved in the machining process of large thin-walled components, machining deformation of component is easy to exceed the specification. In order to address the problem, it is important to retain the appropriate finishing allowance. To find the overall machining deformation, finishing allowance-induced deformation (web finishing allowance, sidewall finishing allowance) and initial residual stress-induced deformation were considered as major factors. Meanwhile, machined surface residual stress-induced deformation, clamping stress-induced deformation, thermal deformation, gravity-induced deformation and inertial force-induced deformation were neglected in the optimization model. Six-peak Gaussian function was introduced to fit the initial residual stress. Based upon the obtained function of initial residual stress, a deformation prediction model between initial residual stress and finishing allowance was established to attain the finishing allowance-induced deformation. In addition, linear programming optimization model based on the simplex algorithm was developed to optimize the overall machining deformation. Results have concluded that the overall machining deformation reached the minimum value when sidewall finishing allowance and web finishing allowance varied between 1 and 2 mm. Additionally, web finishing allowance-induced deformation and sidewall finishing allowance-induced deformation were 1.05 mm and 0.7 mm. Furthermore, the machining deformation decreased to 0.3–0.38 mm with the application of optimized finishing allowance allocation strategy, which made 39–56% reduction of the overall machining deformation compared to that in conventional method.     

薄板光学反射面面形变形驱动器集成设计

针对某光学载荷薄板反射面面形调整需求,对一种新型精密微调驱动器开展了集成设计研究。分析了柔性太阳翼冷热交变对敏感载荷的影响,设计了一种基于巨磁致伸缩材料(GMM)的主动补偿驱动器,对驱动器关键部件进行了优化。建立了驱动器的动力学模型,并利用模糊自适应PID算法对其进行闭环控制。仿真结果表明:设计的驱动器能实现较大的行程、较高的定位精度,可用于面形变形补偿。     

铣削过程中残余应力仿真分析

在铣削加工零件时,零件各部分的残余应力分布不均匀,会使工件发生变形,影响工件的形状和尺寸精度.采用有限元分析方法,利用有限元增量理论建立了加工材料的弹塑性本构关系.针对立铣刀的铣削加工,建立了二维金属铣削仿真模型,分析中采用网格自适应准则,通过对典型钢件的加工模拟,得到了加工后已加工表面的残余应力的分布情况和整个加工过程中工件的受力情况,对于工程中的实际应用具有重要的意义.     

固体火箭发动机药柱大变形数值分析

综合考虑固体发动机药柱的近似不可压缩性和几何非线性,基于不可压缩材料的粘弹性本构关系,应用完全拉格朗日(T.L)法的虚功方程,推导了二维粘弹性几何非线性有限元的增量列式,编写了有限元程序并与算例进行了对比,并对星型药柱在受压力载荷作用下的结构进行了分析。结果表明,该方法和程序可用于所有泊松比粘弹性问题的计算,尤其适用于推进剂药柱的应力分析。     

Determination of crustal deformations based on GPS observing-session duration in Marmara region,Turkey

This paper reports on the estimation of changes of a GPS-based crustal deformation field as function of the observing session duration. This investigation was carried out on the Marmara Continuous GPS Network (Marmara region) by using GPS data collected on a set of 10 stations during the period 2002.50–2005.47 The GPS observations were processed in the ITRF 2005 reference frame using Bernese v5.0 software.     

置氢TC4钛合金粉末烧结材料高温流变行为及组织演变

采用热压缩试验研究了置氢量0.42%(质量分数)TC4钛合金粉末烧结材料在温度850～1000℃和应变速率0.001～0.10 s-1范围内的流变行为和组织演变,分析了该合金烧结材料在试验参数范围内变形的应力-应变曲线特征.动力学分析获得置氢TC4钛合金粉末烧结材料高温压缩变形的应力指数和变形激活能分别为3.97和50...     

基于接触有限元分析的斜齿轮齿廓修形与实验

研究了基于接触有限元分析的斜齿轮精确齿廓修形设计,并进行了振动对比验证实验.在AN-SYS环境下建立了精确的斜齿轮副接触有限元分析模型,并通过有限元接触分析,以直接提取的啮合线方向综合弹性变形作为齿廓修形设计的依据,精确确定了斜齿轮副的齿廓修形量及修形设计方案;根据所确定的齿廓修形设计方案,设计并建立了台架对比实验系统...     

刚柔耦合状态下索杆式伸展臂多体动力学研究

索杆式伸展臂在展开过程中,其斜拉索存在大运动和大变形问题,运用传统分析方法进行仿真分析难度较大.文章基于非线性弹性理论的绝对节点坐标方法,描述了斜拉索的空间运动和变形,研究了横向框架在贮存段、消旋段、提升段和套筒外的动力学特性,实现了索-刚体组成耦合系统的多体动力学数值仿真.     

一种冷热交变环境下太阳帆应力保持方法

针对冷热交变环境导致太阳帆内部应力剧烈变化的问题,基于形状记忆合金(SMA)弹簧提出了太阳帆的张拉方案和薄膜应力保持恒定的方法,该方法利用形状记忆合金在高低温下的刚度非线性特性,有效补偿薄膜和支撑杆之间的间隙变化,以使薄膜内部应力基本保持恒定。针对六边形构型太阳帆开展了数值仿真,首先建立了太阳帆的热分析模型和力学分析模型,获取了高低温工况下的温度场。然后通过热致变形分析得到薄膜与支撑杆在高低温工况下的间隙变化,据此确定形状记忆合金弹簧的参数。最后对太阳帆在高低温工况下的薄膜内部应力进行了验证。     

Numerical Prediction of Moduli of 3-D and 4-step Braided Composites

对三维四向编织复合材料的参数化建模技术进行了研究 ,提出了一种“米”字型枝状体胞的计算模型 ,较为真实地模拟了该材料的细观结构 ;在此基础上讨论了相应的边界条件和约束条件并应用有限元方法计算了该材料的纵向、横向弹性模量 .通过与实验结果的对比可见 ,计算结果的预报精度较好