A novel method for solving shortest tool length based on compressing 3D check surfaces relative to tool postures

Solving the shortest tool length quickly under a known tool trajectory in multi-axis machining of complex channel parts is an urgent problem in industrial production. To solve this problem, a novel and efficient method is proposed which is featured by extracting only a few necessary curves from the check surface instead of sampling the entire surface. By rotating and compressing the 3D check surface relative to all tool postures, the boundaries of the area occupied by the 2D compressed surfaces are the essential elements for determining the shortest tool length. A tracking-based numerical algorithm is introduced to efficiently solve the silhouette curves which are formed in compressing. To define the multi-taper shaped tool holding system (THS) which is commonly used in production, a characterization model for THS profile is established. A model for solving the shortest tool length is finally constructed based on the critical interference relationship between the THS profile and all compressed boundary curves. For acceleration, the boundary splines are segmented according to their knot vectors. Then a new concept called the axis-aligned tool length box (AATB) is introduced, which can provide a conservative range of tool length for a spline segment. By scanning the AATBs of all spline segments, the very few effective spline segments that may ultimately determine the shortest tool length are filtered out. This acceleration method makes the solution for the shortest tool length more focused and efficient. The results of experimental examples are also reported to validate the efficiency and accuracy of the proposed algorithm.     

多零件数控加工技术的研究与应用

论述了多零件数控加工技术的应用现状及关键技术;介绍了西安飞机工业(集团)有限责任公司(简称西飞)在多零件数控加工领域的研究与应用,对提高数控设备利用率和加工效率、改善产品质量有一定的借鉴作用。     

超精密加工技术在新形势下面临的任务

国防武器装备系统的需求推动了超精密加工技术的发展,本文首先从描述当今先进武器系统装备的特点出发,介绍了超精密加工技术在其中的应用。并在此基础上提出了我国超精密加工技术的发展思路以及近期面临的重要研究课题。     

The Main Results and the Perspectives in the Researches at SSRT

In this report briefly presented the contemporary state of the experimental base of Radio Astrophysical Observatory (RAO) of the Institute of Solar-Terrestrial Physics (ISTP), the methodology of radioheliographic monitoring of the solar corona, the SSRT database, the RAO Web-pages, factors limiting the effective use of SSRT. Here are formulated the original results of the basic directions of the solar activity researches and the problems solutions on SSRT: (1) active regions at various development stages, morphology, modeling,signs of energy accumulation and flares buildup, forecast of powerful flares; (2) scenario, topology and the fine temporal picture of flares development, signs of primary energy release, radio emission mechanisms, scatter effects of radio emission in turbulent corona, energetic particles fluxes; (3) filaments; (4) CME with the localization of their initiation at the solar disk background, development scenario of filament activation + CME +flare; (5) coronal holes, and (6) bright coronal points.      

设计特征模型中的加工特征识别

当特征设计方法产生的模型中存在正特征或出现特征相关时,则无法直接得到加工特征。提出设计特征模型中的加工特征识别算法,即：工艺毛坯与设计特征模型的差得到零件加工区域,设计特征的规则化处理得到规则化设计特征模型,利用它可以从零件加工区域中逐步分解出所有的加工特征。     

超精密磨削中的砂轮在线动平衡技术的研究

介绍了作者研制的一种新型砂轮在线动平衡系统。该系统以单片机为核心,通过检测砂轮旋转时不平衡量引起的振动信号并进行数据处理,以确定不平衡量的大小,然后控制跟随砂轮高速旋转的平衡头内的平衡块移动对不平衡量进行补偿。经过初步实验表明,该系统显著降低了砂轮不平衡量引起的振动,获得了良好的平衡效果。     

复杂曲面边界槽五座标数控加工的刀位计算

以两种较简单的加工──交线及底曲面的刀位计算结果产生槽加工的刀位数据。提出了刀具位置边界槽及基于边界槽的刀位计算方法。该算法中刀心位置由底面加工的刀心轨迹相对边界槽裁剪而得;刀轴矢量由边界槽空间网格划分产生。提出并证明了用于获得无干涉的和均匀变化的刀轴矢量的空间网格划分的准则。本文算法可对带岛屿及复杂曲面边界的槽进行五座标数控加工的刀位计算。     

五坐标数控加工刀位轨迹及其干涉检查的算法研究

CAD/CAM系统中复杂曲面数控加工刀轨的计算能力在工业中有极其重要的作用。介绍一种复杂曲面五坐标加工轨迹生成及干涉处理算法,即把曲面用小三角片离散逼近,并用连通图建立所有三角片之间的拓扑关系,在此基础上生成刀轨,并进行干涉检查及刀位修正。     

复杂模型四轴线电火花线切割实体仿真

对线切割系统的运动和性能进行分析,计算了电极丝的最大倾角,给出了切割时电极丝、夹具和工作台之间不发生干涉碰撞的判断条件。在线切割仿真中,基于实体布尔操作实现了实体切割模型的生成。通过电极丝每步扫掠体的布尔并运算,生成切割全过程的电极丝扫掠体。再通过该扫掠体与毛坯体的布尔差运算,得到仿真实体切割模型。该方法同样适用于锥度体切割时可能出现的电极丝路径交叉的情况。文中最后给出了实例,验证了该方法的正确性。     

关于飞机尾翼压力中心位置的计算讨论

本文介绍了一种基于全机压力分布数值计算(以下简称CFD计算)的飞机尾翼压力中心位置的计算方法,设计目的是为了和飞机设计规范中的估算方法进行对比分析和讨论。目前,我国飞机尾翼压力中心计算所参考的规范和方法主要有FQG (S) 《飞机强度设计规范》(1975年版)、《尾翼强度设计指南》以及CFD计算积分法,选取不同的规范和方法计算得到的尾翼压力中心位置不同,所得到的尾翼载荷大小也有所区别。本方法关于飞机尾翼压力中心位置的计算讨论,对尾翼气动力设计优化有重要的反馈评估作用。