TC4激光拼焊板超塑成形试验研究

利用2kW YAG激光机,拼焊了厚度0.93mm细晶Ti6Al4V(TC4)板材,焊缝强度高于母材。焊接熔池区未出现裂纹或大的气孔,焊缝热影响区宽度约为0.3～0.4mm。在温度880℃和应变速率10-3s-1下,模拟分析了TC4激光拼焊板超塑成形过程,获得了压力时间加载曲线。对比研究了TC4激光拼焊板和其母材的超塑成形极限,结果表明:TC4激光拼焊板与TC4母材超塑成形性能无明显差别。微观组织观测显示:随着超塑变形量增大,激光拼焊过程中产生的针状α′马氏体,先转变为板条状马氏体,再因动态再结晶而破碎,同时α+β组织分数逐渐增多。     

轻合金复杂薄壁构件流体压力成形技术新进展

随着新一代航空航天飞行器、高铁和新能源汽车向大型化、轻量化、高性能化、长寿命和高可靠性方向发展,对高性能复杂整体薄壁构件的需求更为迫切。这类构件突出的制造难题是材料难变形,形状复杂,性能要求高。这些难题互相耦合,使得此类构件制造难度极大,超出现有技术的成形极限,为传统成形技术带来巨大的挑战。为了解决以上技术难题,介绍了几种近年来发展的面向这类结构的成形新技术,包括异形截面管件低压充液压形技术、深腔曲面薄壁构件可控多向加压流体压力成形技术、难变形材料薄壁构件热介质压力成形技术。     

Unequal-thickness billet optimization in transitional region during isothermal local loading forming of Ti-alloy rib-web component using response surface method

Avoiding the folding defect and improving the die filling capability in the transitional region are desired in isothermal local loading forming of a large-scale Ti-alloy rib-web component (LTRC). To achieve a high-precision LTRC, the folding evolution and die filling process in the transitional region were investigated by 3D finite element simulation and experiment using an equal-thickness billet (ETB). It is found that the initial volume distribution in the second-loading region can greatly affect the amount of material transferred into the first-loading region during the second-loading step, and thus lead to the folding defect. Besides, an improper initial volume distribution results in non-concurrent die filling in the cavities of ribs after the second-loading step, and then causes die underfilling. To this end, an unequal-thickness billet (UTB) was employed with the initial volume distribution optimized by the response surface method (RSM). For a certain eigenstructure, the critical value of the percentage of transferred material determined by the ETB was taken as a constraint condition for avoiding the folding defect in the UTB optimization process, and the die underfilling rate was considered as the optimization objective. Then, based on the RSM models of the percentage of transferred material and the die underfilling rate, non-folding parameter combinations and optimum die filling were achieved. Lastly, an optimized UTB was obtained and verified by the simulation and experiment.     

基于FANUC 0i系统的数控铣床的坐标旋转指令的使用研究

对教材上的坐标旋转指令(G68)应用例题的程序进行仿真加工,结果发现与图纸要求的形状不相符,分析其原因是该指令没有坐标原点平移的功能。要正确使用该指令实现加工,可以先采用坐标原点平移,再旋转的方法;或采用先控制刀具运动到旋转中心,再执行旋转指令,旋转指令后的程序段都采用增量值编程的方法。对这两种方法进行编程和仿真加工,结果显示符合图纸要求。     

6061铝合金超薄壁弯管制造工艺及组织性能研究

通过单向拉伸试验建立了材料的本构方程,对6061铝合金板材半片拉深成形过程进行了有限元模拟,研究了摩擦系数与压边力对拉深成形结果的影响规律模拟结果表明:拉深成形时,应采用较大的压边力和较小的摩擦系数,以避免外管的外弧处易出现明显的起皱缺陷;基于模拟结果,进行了6061铝合金Φ202mm×1mm弯管半片拉深成形;最后对半片焊接后的超薄壁弯管进行了耐压爆破试验及关键部位微观组织分析.     

激光快速成形Inconel 718拉伸性能和ANSYS模拟分析研究

采用激光快速成形技术制成Inconel718材料，对其拉伸性能和微观组织进行分析。结果表明，其拉伸性能和微观组织均具有各向异性。采用ANSYS分析软件得出试样拉伸应力分布图，通过模拟数据与试验数据对比，两者应力-应变曲线得到很好吻合，为Inconel718材料复杂机械构件在研制阶段通过有限元分析提供设计依据。     

具有非线性摩擦阻尼随机失谐的叶盘系统响应特性

针对目前含非线性摩擦阻尼失谐叶盘系统振动局部化机理研究存在的诸多困难,尤其是其非线性力学模型的建立和求解等难题.建立了具有滞迟干摩擦阻尼随机失谐的叶盘系统力学模型,并利用增量谐波平衡法分析了叶盘系统干摩擦力失谐度、耦合强度、黏性阻尼比和摩擦力强度等系统参数对叶盘系统受迫响应的影响规律.研究表明:含非线性摩擦阻尼的谐调叶...     

A toolpath strategy for improving geometric accuracy in double-sided incremental sheet forming

The double-sided incremental forming (DSIF) improved the process flexibility compared to other incremental sheet forming (ISF) processes. Despite the flexible nature, it faces the challenge of low geometric precision like ISF variants. In this work, two strategies are used to overcome this. First, a novel method is employed to determine the optimal support tool location for improving geometric precision. In this method, the toolpath oriented the tools to each other systematically in the circumferential direction. Besides, it squeezed the sheet by the same amount at the point of interest. The impacts of various support tool positions in the circumferential direction are evaluated for geometric precision. The results demonstrate that the support tool should support the master tool within 10° to its local normal in the circumferential direction to improve the geometric accuracy. Second, a two-stage process reduced the geometric error of the part by incrementally accommodating the springback error by artificially increasing the step size for the second stage. With the optimal support tool position and two-stage DSIF, the geometric precision of the part has improved significantly. The proposed method is compared to the best DSIF toolpath strategies for geometric accuracy, surface roughness, forming time, and sheet thickness fluctuations using grey relational analysis (GRA). It outperforms the other toolpath strategies including single-stage DSIF, accumulative double-sided incremental forming (ADSIF), and two-stage mixed double sided incremental forming (MDSIF). Our approach can improve geometric precision in complex parts by successfully employing the support tool and managing the springback incrementally.     

ALE-9开阵天线辐射柱故障分析

针对单脉冲二次雷达所使用的ALE-9开阵天线,研究了辐射柱故障对雷达水平波束的影响。通过分析发现雷达天线各辐射柱的状态对天线水平波束的影响是不同的。通过大量的计算找出影响水平波束形状的关键柱体,从而在实际中加以重点监测和维护。     

人工神经网络在板料拉深成形中的应用研究

在反向传播网络的基础上提出了一个圆筒件拉深成形的辅助工艺设计方案,对BP网络在拉深工艺中的应用进行了尝试。结果表明:该方法与传统的设计方法相比,计算工作量较少,可靠性好。