Dynamic modeling of a hose-drogue aerial refueling system and integral sliding mode backstepping control for the hose whipping phenomenon

Dynamic modeling of a hose-drogue aerial refueling system（HDARS） and an integral sliding mode backstepping controller design for the hose whipping phenomenon（HWP） during probe-drogue coupling are studied. Firstly, a dynamic model of the variable-length hose-drogue assembly is built for the sake of exploiting suppression methods for the whipping phenomenon.Based on the lumped parameter method, the hose is modeled by a series of variable-length links connected with frictionless joints. A set of iterative equations of the hose＇s three-dimensional motion is derived subject to hose reeling in/out, tanker motion, gravity, and aerodynamic loads accounting for the effects of steady wind, atmospheric turbulence, and tanker wake. Secondly,relying on a permanent magnet synchronous motor and high-precision position sensors, a new active control strategy for the HWP on the basis of the relative position between the tanker and the receiver is proposed. Considering the strict-feedback configuration of the permanent magnet synchronous motor, a rotor position control law based on the backstepping method is designed to insure global stability. An integral of the rotor position error and an exponential sliding mode reaching law of the current errors are applied to enhance control accuracy and robustness. Finally,the simulation results show the effectiveness of the proposed model and control laws.     

航天器太阳能电池阵驱动系统激扰因素辨识与扰动机理分析

建立了典型太阳能电池阵驱动系统(SADS)精细动力学模型，开展了扰动特性地面试验测试，讨论了产生扰动的必要条件，分析了直接激扰因素及其对应扰动的时频特点。结果表明：所建动力学模型分析结果与试验测试扰动数据吻合良好(误差<10%)；刚体转动角加速度和模态振动加速度不同时为零是引起驱动系统扰动的前提条件；细分驱动、电机磁场非线性、时变齿轮啮合参数等是驱动系统的主要内部激扰因素；扰动力矩一般均具有周期变化特点，扰动成分集中在激扰频率及其高倍频附近，扰动幅度随细分驱动步距、齿槽激扰幅度、电磁激扰幅度和啮合参数变化幅度的增大而提高。     

采用经纬仪测量航天相机视轴的方法分析

在卫星地面总装时,需要测量航天相机视轴之间以及相机视轴与其他敏感仪器或整星坐标系坐标轴之间的角度关系。文章以某线阵CCD相机的安装测量为例,介绍了使用经纬仪系统确定航天相机视轴的方法以及相机与相机之间、相机与整星坐标系坐标轴之间角度关系的测量。分析中对相机的光学系统进行了简化,重点介绍了测量方法的数学模型,并通过误差传递公式分析了测量精度,最后针对该测量方法的不足提出了改进措施。     

电机定子装配应力研究

电机定子在装配应力作用下出现开裂现象,这是导致其装配合格率低的主要原因。本文通过对影响定子开裂的因素分析,从电机定子的结构特性、整形方法、灌胶温度等方面开展研究,总结出了降低装配应力的关键工艺方法,提高了电机定子验收合格率。     

基于关键装配特性的大型零部件最佳装配位姿多目标优化算法

为了控制装配过程中的关键装配特性,以大尺寸测量技术为辅助,实现大型零部件最优位姿装配,提出基于关键装配特性的大型零部件最佳装配位姿多目标优化算法。该方法将测量辅助装配(MAA)中的关键环节——最佳装配位姿拟合问题分为两步:第1步利用基于奇异值分解的解析方法将测量坐标系与装配现场的全局坐标系进行精确的空间配准,减小了坐标系对齐的误差,并以参考点拟合的偏差为优化目标,求解移动装配体当前位姿;第2步根据装配关键特性相关公差的重要程度,计算装配综合精度要求,并以最小综合偏差为优化目标求解移动装配体间的最佳装配位姿。随后给出了上述两个步骤的粒子群优化算法模型,将每步的待求解位姿作为一个拥有3个旋转自由度与3个平移自由度的粒子进行求解。最后对卫星舱段位姿最优装配问题进行仿真计算,结果证明了该优化算法在控制各项关键特性、提高综合装配质量等方面的有效性。     

在轨3D打印及装配技术在深空探测领域的应用研究进展

以太阳帆深空探测为引子,对以在轨3D打印及装配技术为基础的在轨制造技术的必要性和可行性进行分析,分别阐述了在轨3D打印技术的技术优势、技术可行性以及在轨装配的最新研究进展,并重点研究了美国NASA资助的“蜘蛛制造”在轨制造技术,此项研究成功地将在轨3D打印和空间自主装配有机结合起来,有望突破目前空间可展开机构无法达到万米量级的技术局限性,为中国深空探测的发展提供了一种可供选择的发展思路。     

一种自动化并行重叠网格隐式装配方法

重叠网格装配是处理计算流体力学领域多体相对运动问题的关键技术之一。针对常见重叠网格隐式装配方法中几何分析过程复杂、节点无差别并行查找操作影响并行装配效率等问题,提出一种高度自动化的重叠网格隐式装配方法。首先,基于协方差分析、切割盒子等快速算法,将壁面距离计算与贡献单元存在性判断解耦,实现网格组动态重叠关系的自动化识别;其次,结合集合分析,设计出并行化的自动挖洞算法;最后,通过快速查询方法建立重叠单元与贡献单元的插值关系。针对所实现的并行重叠网格隐式装配工具库,采用某五球体部件验证了自动挖洞逻辑的准确性,并通过机翼-挂架-外挂物（WPFS）模型检验了重叠单元与贡献单元插值关系的准确性。     

Mathematical modeling of an armature assembly in pilot stage of a hydraulic servo valve based on distributed parameters

The dynamic performance of a nozzle-flapper servo valve can be affected by several factors such as the disturbance of the input signal, the motion of the armature assembly and the oscillation of the jet force. As the part of vibrating at high frequency, the armature assembly plays a vital role during the operation of the servo valve. In order to accurately predict the transient response of the armature assembly during the vibration, a mathematical model of armature assembly is established based on the distributed parameters method (DPM) and Hamilton principle. The new mathematical model is composed of three main parts, the modal eigenfunction, modal mechanical response expressions of the spring tube and the motion equation of the other armature assembly. After programing, the purpose of using the DPM to predict the dynamic response of different positions located on the armature assembly is achieved. For verifying the validity of the mathematical model, the finite element method (FEM) and classic model (CM) of armature assembly are applicated by commercial software under the same condition. The comparison results prove that the DPM can effectively predict the axial and tangential deflection of the armature assembly different positions which the CM can’t duing to its over-simplification. A certain error is generated when predicting the axial deformation at different heights by DPM, which is caused by an approximate method to simulate the torsion of the spring tube. The comparison results of the spring tube deflection at different vibration frequencies shows that the adaptability of DPM is significantly higher than the classic model, which verify the model is more adaptable for predicting the dynamic response of the armature assembly.     

基于模糊评价方法的航天器总装过程产品安全性评估模型研究

航天器在总装阶段发生的质量安全问题将会对航天器研制质量、进度、成本产生重大的影响。为提高航天器产品总装的安全风险控制能力,必须建立总装过程风险识别和安全防护的工程方法,对总装过程重要环节的安全性进行正确评价。通过运用模糊综合评价法与层次分析法构建航天器总装安全性评估模型,在专家打分的基础上,借助多级模糊综合判断和直接打分相接合的方法,分析确定各评价指标的权重,从而计算出关键活动的风险值。     

航天器大型舱段柔性对接技术研究

针对航天器大型舱段的自动柔性对接需求,基于并联调姿平台(6SPS)的舱段柔性对接技术开展研究。采用6SPS作为舱段位姿调整装置,在其6个支链上设置力传感器,测量每个支链所受的轴向力。在柔性对接控制中,根据负载质量特性及调姿平台姿态实时解算每个支链上由负载重力引起的轴向力,作为理论力;将实际测得的支链力与该理论力比较,进行力随动控制并调整支链长度,实现力反馈下的柔性对接控制。试验证明了力随动控制能实现根据支链力变化实时调整调姿平台位姿,满足舱段柔性对接的需求。