Development of microstructural inhomogeneity in multi-pass flow forming of TA15 alloy cylindrical parts

Revealing the development of microstructural inhomogeneity in the multi-pass flow forming of titanium alloy components is of great significance to the microstructure control and property tailoring. To this end, the microstructural inhomogeneity of TA15 alloy spun cylindrical parts was analyzed based on the deformation history. The results indicate that the material underwent significant compressive strain in the normal direction (ND), tension strain in the rolling and circumferential directions (RD and CD), while tension strain in the CD is slightly small due to the limited material flow in this direction. These strain characteristics make the microstructure, especially the primary α (α_p), present different morphologies in the different planes of the part. Meanwhile, the combined effects of inhomogeneous deformation and temperature distribution in the ND also cause the inhomogeneity of microstructure morphology and parameters in this direction. Quantitative analyses show that with the forming pass increasing, the aspect ratio of α_p increases most in the normal-rolling plane, then in the normal-circumferential plane and least in the circumferential-rolling plane, whereas α_p content decreases in an opposite trend. Along the ND, the aspect ratio and content of α_p is relatively high in the outer and inner surface areas but lowest in the central area, and these inhomogeneous characteristics can be gradually diminished with the forming pass increasing. Furthermore, the variation of hardness inhomogeneity factor indicates that a four-pass forming with the total reduction ratio of 63% could obtain a homogenous microstructure along the ND of the TA15 alloy spun cylindrical part.     

构架式可展开抛物柱面网状天线结构设计

针对具有大尺度抛物柱状反射面需求的空间可展开天线,提出一种基于四棱柱折展模块的构架式可展开抛物柱面网状天线,依靠模块驱动组件实现天线联动展开。把抛物面天线工作表面的拟合方法拓展到抛物柱面天线,采用工作面拟合圆均等网格划分径向投影获取天线支撑桁架设计的关键节点。柔性网状反射面采用双层索网结构形式,提出与前索具有较好对称性的背索网悬链线设计,前、后索网节点由支撑立柱间拟合圆弧均等分径向分别投影到抛物线段和悬链线圆弧上获取,根据前后索网节点建立索网拓扑构型,基于非线性有限元法对索网预张力进行设计迭代,获得抛物线维索网预张力与其均值的最大误差率为12.3%及柱面维索网预张力与其均值的最大误差率为7.6%的优化结果。研制了机械口径12 m×12 m样机,多次展开获得2 mm RMS以内的形面精度,验证了构架式可展开抛物柱面网状天线较优的展开性能和形面精度保持性能。     

微尺度线电极电解加工

微尺度线电极电解是近期出现的一种新加工方法,采用钨丝作为线电极,在加工过程中电极无损耗,通过控制工具电极轨迹可实现微细结构加工。建立了微尺度线电极电解加工模型;通过微尺度线电极叠加微幅振动,促进了加工间隙中电解液更新;针对加工电压、脉冲宽度、脉冲周期和加工速度等影响微尺度线电极电解加工精度的因素进行了参数对比试验,并对加工参数进行了分析和优化。采用电化学腐蚀原理进行微米尺度线电极的在线制作,在线制得直径10 μm和2 μm的线电极,实现了切缝宽度为20 μm以下的复杂微细结构以及切缝宽度为8 μm以下的微螺旋结构。     

带多充液圆柱贮箱航天器刚-液耦合动力学研究

文中以在低重环境下带多充液圆柱贮箱刚性航天器中刚-液耦合方程的建立和求解为主要研究目的。推导航天器中充液圆柱贮箱内任意点的牵连运动方程,根据壁面边界条件给出了贮箱内液体牵连晃动势的表达式;利用第二类边界条件下的傅立叶-贝塞尔级数展开法对低重力环境下的弯曲自由液面处的复杂动力学边界条件进行处理,建立以液体相对晃动势的模态坐标和晃动波高的模态坐标为状态向量的液体耦合晃动力学方程,通过积分分别得到了耦合晃动力和耦合晃动力矩的解析式;运用准坐标系下的拉格朗日方程建立以航天器主刚体姿态坐标和轨道坐标为状态向量的刚体耦合运动动力学方程,进一步联立上述耦合方程得到航天器整体系统的刚-液耦合动力学状态方程;最后,编制出适用于带多充液圆柱贮箱航天器内刚-液耦合动力学计算的模块化计算程序,通过计算实例验证所编程序的准确性的同时,研究了携带多充液箱航天器系统贮箱布局、外激励方式对航天器刚-液耦合系统动力学特性的影响。     

Electrochemical trepanning with an auxiliary electrode

Electrochemical trepanning (ET) is one of the main methods for processing the blisks in aero-engines. However, stray corrosion in ET has a very negative impact on the machining quality of the blades. This paper proposes an innovative ET method with an auxiliary electrode surrounding the inner wall of the cavity above the cathode. Two-dimensional electric-field models are established and simulations are carried out with the auxiliary electrode at different positions and different electric potentials. The electric-field simulations show that adding the auxiliary electrode reverses the directions of the current lines in the processed area, thereby protecting it. The results show that when the distance from the bottom of the auxiliary electrode to the top of the cathode tool is 3 mm and the potential difference between the auxiliary electrode and the anode workpiece is 5 V, the area corroded by stray current is decreased. Experiments are performed under the parameter values determined by the simulations, and they confirm that this method is effective at reducing stray corrosion. Specifically, at a feed rate of 2.5 mm/min, the blade taper angle is decreased from 1.37° to −0.09°, the thickness of the leading and trailing edges is increased from 0.307 mm to 0.704 mm, and the average surface roughness is decreased from S_a =8.239 μm to S_a=7.028 μm.     

LY12cz铝合金晶间腐蚀模拟试验研究

用金属间化合物 θ(CuAl₂)、S(Al₂CuMg)、MnAl₆与纯Al(L1)组成多电极体系,以模拟LY12cz合金的晶界区.通过电化学测试、SEM和能谱分析等方法研究了该合金晶间腐蚀机理.证实其晶间腐蚀是由沿晶界偏析的强化相与贫Cu区所组成的多电极体系引起的.在含Cl^－离子的中性溶液中,S相是导致晶间腐蚀的主要阳极相.S相首先发生阳极溶解,随后,贫铜区、MnAl₆相逐步随S相一起溶解.以这种方式沿晶界形成了阳极溶解通道,导致晶间腐蚀.     

纤维增强叠层圆柱壳的8阶方程及其解

 关于叠层圆柱壳的问题,本文首先引入一个广义位移函数,并针对叠层圆柱壳的弯曲、稳定和振动问题,推导出关于广义位移函数的8阶偏微分方程。对于A（i6）=B_i6=D_i6=O（i=1,2）的典型情形,讨论了其精确解的一般形式。     

强厚度叠层连续闭口圆柱壳的精确解

 引入δ—函数,对连续闭口圆柱壳建立状态方程。给出薄的、中厚的和强厚的叠层连续闭口圆柱壳统一的精确解。数值结果和ＳＡＰ５有限元解进行了对比。     

电化学去毛刺技术在航空产品中的应用

阐述了电化学去毛刺技术的加工能力、工艺过程及电极的结构。     

挠性接头电火花线切割加工工艺探索

为了提高挠性陀螺中挠性接头细颈加工精度,减小加工表面残余应力,提出了多次切割,控制线切割走丝轨迹等一系列工艺措施。