Modeling high-speed cutting of SiCp/Al composites using a semi-phenomenologically based damage model

In this paper, we attempts to investigate cutting mechanisms in high-speed cutting of Al6061/SiC_p/15p composites using a semi-phenomenologically based damage model in the equivalent homogeneous material (EHM) framework. By combining macroscale EHM modeling and underlying microscale physical mechanisms, a feasible semi-phenomenological plastic model is proposed for prediction of cutting forces and chip morphology during high-speed turning Al6061/SiC_p/15p composites. This model incorporates the modified Weibull weakest-link effect to represent the strain-based damage evolution in large deformations. This proposed semi-phenomenological constitutive model is implemented by compiling material subroutines into cutting finite element (FE) codes. The effects of the critical shear stresses on chip formation that depend on the tool-chip frictional coefficient are accounted for in the cutting FE model. The chip formation mechanism affecting material removal behaviors during high-speed turning is further investigated. The capabilities of the proposed constitutive model are evaluated by comparing cutting forces and chip morphologies between experiments and simulations at different cutting speeds associated with strain rates. The EHM-based and microstructure-based models are further compared in both computational efficiency and accuracy. The simulation results show that the developed semi-phenomenological constitutive formalism and cutting model are promising and efficient tools for further investigation of dynamic mechanical and cutting behaviors of particle-reinforced composites with different volume fraction and particle size.     

三元甘氨酰-L-缬氨酸-铜(Ⅱ)-多吡啶配合物SOD活性及电化学性质

应用改进的氯化硝基四氮唑蓝(NBT)光照还原法研究了甘氨酰-L-缬氨酸-铜(Ⅱ)-多吡啶型配合物:[Cu(Gly-L-Val)(Phen)]·3H_2O (1)、[Cu(Gly-L-Val)(Tatp)]·2H_2O (2)、[Cu(Gly-L-Val)(Dppz)]·2H_2O (3) [其中:Gly-L-Val =甘氨酰-L-缬氨酸;Phen=1,10-邻菲咯啉;Tatp=1,4,8,9-四氮三联苯;Dppz=二吡啶并(3,2-a:2',3'-c)吩嗪]在水溶液中催化超氧阴离子自由基(O_2~-·)歧化分解活性,并用循环伏安法研究了配合物的电化学性质.结果表明:3种配合物均具有良好的SOD活性,表观催化速率常数分别为1.03×10~7、0.96×10~7 和 0.79×10~7 L·mol~(-1)·s~(-1).     

基于循环追踪控制的卫星编队构形调整控制律设计

卫星编队控制问题中，分布式控制优于主从式控制，在编队控制中应用日益广泛。提出了一种基于循环追踪算法的分布式控制策略，分析了该方法的优势。由于循环追踪算法存在编队中心由初始几何中心固定并与运动过程无关的弱点，引进了虚拟灯塔导引进行联合控制实现编队中心可变。建立了三维空间相对运动数学模型，设计非线性循环追踪算法与虚拟灯塔导引联合控制律，对全员联合控制与单星联合控制其余卫星采用非线性循环追踪控制两种方案的计算结果进行比较。结果表明，全员联合控制律的控制方案优于仅单星采用联合控制的方案，两种方案均可实现卫星编队按指定构形运动。     

Damage localization effects of the regeneratively-cooled thrust chamber wall in LOX/methane rocket engines

To investigate the damage localization effects of the thrust chamber wall caused by combustions in LOX/methane rocket engines, a fluid-structural coupling computational methodology with a multi-channel model is developed to obtain 3-demensioanl thermal and structural responses. Heat and mechanical loads are calculated by a validated finite volume fluid-thermal coupling numerical method considering non-premixed combustion processes of propellants. The methodology is subsequently performed on an LOX/methane thrust chamber under cyclic operation. Results show that the heat loads of the thrust chamber wall are apparently non-uniform in the circumferential direction. There are noticeable disparities between different cooling channels in terms of temperature and strain distributions at the end of the hot run phase, which in turn leads to different temperature ranges, strain ranges, and residual strains during one cycle. With the work cycle proceeding, the circumferential localization effect of the residual strain would be significantly enhanced. A post-processing damage analysis reveals that the low-cycle fatigue damage accumulated in each cycle is almost unchanged, while the quasi static damage accumulated in a considered cycle declines until stabilized after several cycles. The maximum discrepancy of the predicted lives between different cooling channels is about 30%.     

基于声光技术的扩频信号循环谱的检测

扩频信号是被伪随机码调制的周期信号,因此它应被建模为循环平稳随机信号.基于循环平稳随机信号的谱相关理论,提出了一种采用基于声光信号处理技术的扩频信号循环谱检测方法.通过研究扩频信号的循环频率、循环功率谱和基于时间积分的声光循环平稳处理模型,利用声光循环平稳时间积分相关器,在循环频率处对扩频信号的声光相关函数(循环谱)进行检测.相比于传统的能量检测方法,循环谱检测方法具有更好的检测性能;对于噪声和干扰,无论是平稳的、还是非平稳的,循环谱检测方法都具有较强的抗干扰能力,仿真结果证明了其有效性.     

液体火箭发动机再生冷却结构弹塑性分析

为了分析推力室壁应力和变形分布情况,研究推力室失效位置和失效机理,建立了一种弹塑性有限元分析方法。建立推力室一维流动传热模型,为结构弹塑性分析提供输入。进一步建立推力室壁在温度和压强载荷下的二维弹塑性计算模型,分析了在预冷-工作-后冷-关机的工作循环下推力室壁的应力应变响应,比较了温度载荷和压强载荷的作用程度,并预估了推力室使用寿命。结果表明：推力室壁产生的弹塑性变形是由温度载荷和压强载荷共同作用所致,温度载荷起主导作用。推力室内壁冷却通道中心位置最先发生失效破坏,限制了推力室的使用寿命。从计算时间和准确性来说,该方法能够为再生冷却通道的优化设计和性能估算提供参考。     

脉冲频率和电流密度对钢板表面洁净度和渗氢的影响

讨论了双向脉冲电解清洗中脉冲频率及电流密度对钢板表面洁净度和渗氢的影响。适中的频率(5Hz)比更高或更低的频率对钢板表面洁净度更有效。提出一种新的用循环伏安曲线评价钢板表面洁净度的方法，它与X射线光电子能谱法测定的钢板表面碳峰的水平相关性非常好。用电解清洗的机理讨论了这一结果。脉冲频率在5～10Hz时比更低频率能更有效的抑制渗氢。使用这一方法可以防止高强钢在电清洗中发生氢脆。     

A new method to predict fatigue crack growth rate of materials based on average cyclic plasticity strain damage accumulation

By introducing a fatigue blunting factor, the cyclic elasto-plastic Hutchinson-Rice-Rosengren (HRR) field near the crack tip under the cyclic loading is modified. And, an average damage per loading-cycle in the cyclic plastic deformation region is defined due to Manson-Coffin law. Then, according to the linear damage accumulation theory-Miner law, a new model for predicting the fatigue crack growth (FCG) of the opening mode crack based on the low cycle fatigue (LCF) damage is set up. The step length of crack propagation is assumed to be the size of cyclic plastic zone. It is clear that every parameter of the new model has clearly physical meaning which does not need any human debugging. Based on the LCF test data, the FCG predictions given by the new model are consistent with the FCG test results of Cr2Ni2MoV and X12CrMoWVNbN 10-1-1. What’s more, referring to the relative researches, the good predictability of the new model is also proved on six kinds of materials.     

某型飞机腹鳍故障攻关实例

某型飞机腹鳍(又称导流片)裂纹是外场多发性故障之一。在对结构和外部使用环境深刻剖析的基础上,查清了腹鳍的破坏机理,确定了内伸接头改进方案。经对改装飞机几年的领先飞行表明,内伸接头改进方案取得了很好的效果。     

1Cr18Ni9Ti不锈钢的非比例循环特性实验研究

在高温多轴非比例循环加载下,对１Ｃｒ１８Ｎｉ９Ｔｉ不锈钢进行了在单轴和圆形应变路径下的循环试验、非比例循环加载历史试验以及在圆形应变路径下的应变幅值历史效应的试验。研究了非比例循环附加硬化、应变幅值历史效应、循环加载历史效应及这些效应的温度依赖性,得到了若干有意义的结果。