Investigation on induction brazing of profiled cBN wheel for grinding of Ti-6Al-4V

Profiled monolayer cBN wheel was induction brazed for grinding of titanium dovetail slot in this study. Aimed at acquiring a uniform temperature distribution along the profiled surface and reducing the thermal deformation of the brazed wheel, a finite element model was established to investigate the temperature uniformity during induction brazing. A suitable induction coil and the related working parameters were designed and chosen based on the simulation results. Ag-Cu-Ti alloy and cBN grains were applied in the induction brazing experiment. The results showed geometric deformation of the brazed wheel was no more than 0.01 mm and chemical reaction layer were found on the brazed joint interface. Further validation tests were carried out by grinding of Ti-6Al-4V alloy. Compared to the electroplated wheel, the brazed wheel showed better performance such as low specific grinding energy and good ground quality in grinding of Ti-6Al-4V alloy. Abrasion wear was found to be the main failure mode for the induction brazed wheel, while adhesion and grains pull-out were the main failure mode for the electroplated wheel.     

CE-4中继卫星使命轨道维持与动量轮卸载联合控制方法

针对嫦娥四号中继卫星动量轮频繁喷气卸载对其使命轨道Halo轨道的扰动问题,定性分析了卫星角动量累积规律和动量轮卸载对使命轨道构型的影响,给出了动量轮卸载前后角动量变化量与喷气卸载等效速度增量的关系,在角动量卸载预测的基础上,提出了一种使命轨道维持与动量轮卸载联合控制方法,通过偏置维持控制目标抵消控后动量轮卸载影响,达到延长轨道维持控制周期和节省推进剂的目的,给出了控制目标偏置量的求解方法。工程应用结果验证了方法的有效性。     

基于可诊断性约束的测点优化配置研究

为提高卫星的安全性和可靠性,适应在设计阶段对故障诊断进行考虑的需求,以动量轮为例,将故障可诊断性作为优化目标,提出基于DM分解技术的测点优化配置方法,并给出故障可诊断性评价的相关定义.分析动量轮模型和故障,建立动量轮的结构模型;采用DM技术对动量轮的结构模型进行分解,并分析动量轮模型的解析冗余关系;在对各故障的可检测性和可分离性进行分析的基础上,根据结构模型的偏序关系,获得使故障具有可检测性和可分离性的最小传感器集合;给出故障可诊断性评价的定义,并针对两种传感器配置情况,进行可诊断性分析.本文所提方法为设计阶段开展故障诊断的研究提供了借鉴和参考.     

带盖板预旋系统的流动实验

通过低转速的模拟实验对涡轮盘腔的带盖板预旋系统的流动特性进行了研究。在不同的紊流参数（0.5〈λT〈0.96）和旋转比（1.03〈βp〈1.9）下测量了预旋腔和盖板腔内的压力与速度分布,得到了两个腔内的旋转比变化情况,并分析了旋转雷诺数和进出口压比对预旋喷嘴流量系数的影响。实验结果表明：在两个腔内离心升压效应明显,预旋喷嘴出口气流对预旋腔内的气流压力和速度的影响要远大于接收孔出口气流对盖板腔的影响,压比和旋转雷诺数对喷嘴流量系数有较小的影响。     

一种偏置动量轮在轨维护的变带宽控制方法

针对长寿命运行卫星在轨维护中出现的备份偏置动量轮离散性差异较大,导致俯仰角收敛缓慢的问题,在姿态现象分析的基础上,根据卫星姿态动力学原理,建立偏置动量轮工作模式下的俯仰姿态的PID(Proportion Integration Differentiation,比例积分微分)控制模型,并进行系统开环与闭环传递函数公式推导。然后在伯德图(Bode Diagram)基础上,重点分析相位裕量的敏感参数,给出俯仰姿态控制回路的带宽调整方法,实现变带宽控制。卫星偏置动量轮在轨切换维护的结果表明,通过及时调整PID参数,减小回路带宽,可以有效改善相位裕量,保持卫星控制性能,实现俯仰姿态快速收敛,且俯仰角控制精度优于0.03°,取得较好的应用效果。     

Investigation of landing gear wheel shimmy taking into account damper frequency characteristics

A mathematical model and a technique for calculating the rolling motion stability of the damper-equipped landing gear wheel are presented; the dependence of dynamic damper rigidity on frequency found experimentally is used in the investigation. The results of calculating the shimmy boundaries with and without regard for the dependence indicated are given.     

A new approach to solar wind monitoring

The monitoring of solar wind parameters is a key problem of the space weather program. We are presenting a new solution of plasma parameter determination suitable for small and fast solar wind monitors. The first version will be launched during the SPECTR-R project into a highly elongated orbit with apogee ∼350,000 km. The method is based on simultaneous measurements of the total ion flux and ion integral energy spectrum by six identical Faraday cups. Three of them are dedicated to determination of the ion flow direction, the other three (equipped with control grids supplied by a retarding potential) are used for determination of the density, temperature, and speed of the plasma flow. The version under development is primarily designed for the measurements in the solar wind and tail magnetosheath, thus for velocities range from 270 to 750 km/s, temperatures from 1 to 30 eV, and densities up to 200 cm⁻³. However, the instrument design can be simply modified for measurements in other regions with a substantial portion of low-energy plasma as a subsolar magnetosheath, cusp or low-latitude boundary layer. Testing of the engineering model shows that the proposed method can provide reliable plasma parameters with a high time resolution (up to 8 Hz). The paper presents not only the method and its technical realization but it documents all advantages and peculiarities of the suggested approach.     

一种用于移动机器人的多段变形轮

变形车轮是提升轮式移动机器人在严苛地形越障能力的有效方案。然而传统单构型变形轮仅能适应特定路面环境,不能同时满足多种路面环境。利用一种平面多边形机构,将已有研究的轮式、扩展式和轮腿式构型相结合,提出了4种多段变形轮机构。同时,比较各构型的优缺点并针对较优方案进行杆长优化,提出相应的设计方法。根据不同路面情况,通过轮形间的有效切换,使得轮式移动机构在越障能力得到提升的同时,还能保证机构对不同种类地形的适应能力,达到提升机构通用性的目的。      

电镀立方氮化硼砂轮在超深小孔磨削中的应用

电镀立方氮化硼砂轮在高精度、低表面粗糙度值的超深小孔磨削中,可大幅提高砂轮轴刚性,从而提高加工质量和生产效率。     

动量轮在轨状态可靠性贝叶斯网络建模与评估

卫星动量轮在轨运行环境复杂,并且无失效数据,难以利用传统方法进行可靠性建模与评估。为此,提出一种利用贝叶斯网络融合动量轮各种试验信息及轴温和电流等遥测数据的可靠性建模与评估方法。基于失效分析建立贝叶斯网络拓扑结构,根据试验数据估计网络参数,而后,通过贝叶斯网络的推理得到动量轮可靠度的点估计和区间估计,并利用在轨遥测数据实时评估动量轮可靠性,获得动量轮可靠性变化趋势比较明显的遥测数据取值区间。该方法对动量轮实时状态监控具有一定的理论和实践意义。