Mechanistic identification of cutting force coefficients in bull-nose milling process

An improved method to determine cutting force coefficients for bull-nose cutters is proposed based on the semi-mechanistic cutting force model. Due to variations of cutting speed along the tool axis in bull-nose milling, they affect coefficients significantly and may bring remarkable discrepancies in the prediction of cutting forces. Firstly, the bull-nose cutter is regarded as a finite number of axial discs piled up along the tool axis, and the rigid cutting force model is exerted. Then through discretization along cutting edges, the cutting force related to each element is recalculated, which equals to differential force value between the current and previous elements. In addition, coefficient identification adopts the cubic polynomial fitting method with the slice elevation as its horizontal axis. By calculating relations of cutting speed and cutting depth, the influences of speed variations on cutting force can be derived. Thereby, several tests are conducted to calibrate the coefficients using the improved method, which are applied to later force predictions. Eventually, experimental evaluations are discussed to verify the effectiveness. Compared to the conventional method, the results are more accurate and show satisfactory consistency with the simulations. For further applications, the method is instructive to predict the cutting forces in bull-nose milling with lead or tilt angles and can be extended to the selection of cutting parameters.     

二元超声速进气道流管压缩量特性与应用初步研究

为研究流管压缩程度与超声速进气道临界总压恢复系数的规律,以双楔外压式进气道为例,对不同来流马赫数、多种方案进行实例研究。研究马赫数范围为2.0至4.0,各种压缩方案涉及宽泛的总转折角范围和多种楔角组合方式。研究结果表明,就通常设计中常用的压缩方案范围而言,临界总压恢复系数与流管收缩比呈明显的正相关变化规律,并在一定的范围内两者呈近似线性关系,基于流管收缩比可实现对临界总压恢复系数大小的近似判断。      

Perpendicular transport of charged particles: Results for the unified nonlinear transport theory derived from the Newton–Lorentz equation

The perpendicular diffusion coefficient is calculated by combining a recently developed Unified Nonlinear Transport (UNLT) theory with the Newton–Lorentz equation. The total perpendicular mean free path can be described as a combination of a guiding center contribution and a microscopic contribution. It is shown that the total mean free path depends strongly on the energy range of the turbulence power spectrum and on particle energy. Further, a slab/2D composite model is used to investigate the influence of each contribution to the total mean free path for a quasi-3D turbulence model. For pure 2D turbulence the UNLT reduces to the NLGC-theory. For pure slab turbulence the guiding center contribution is subdiffusive in accordance with simulations and the theorem on reduced dimensionality. Conversely, the microscopic contribution is non-zero, which has to be interpreted as normal diffusion.     

压电网络复合板的振动抑制实验研究

主要研究了压电网络系统针对薄板的振动抑制特性,在对压电网络复合板机电耦合动力学方程分析的基础上,通过设计模拟电感电路解决了压电网络复合板振动实验中最优电感值过大的问题,从理论和实验上分析比较了电阻型和电感电阻并联型压电网络复合板振动控制效果及其特点。实验证明采用均匀化处理方法建立的机电耦合动力学方程能够正确预测压电网络复合板的动力学特性,同时实验验证了压电网络的电路模态和压电复合板的机械模态的耦合关系,明确了最优电学参数选取原则,为压电网络复合板的最优参数设计提供了依据。      

含非谐振节点滤波器的耦合矩阵综合方法

基于非谐振节点理论,提出了一种改进的直接耦合矩阵综合方法。通过将非谐振节点看作谐振点,采用经典耦合矩阵综合方法得到耦合矩阵,再对矩阵作相似变换,使非谐振节点位置相对应的元素不含传输零点信息,并对其所在行列作比例变换,使其还原为非谐振节点,直接综合得到可用于设计含非谐振节点滤波器的耦合矩阵。这种综合方法简化了含非谐振节点滤波器的综合、拓扑重构和性能仿真,Matlab和HFSS仿真结果验证了这种综合方法的合理性和可行性。     

涡轮叶冠换热特性实验与数值模拟

利用数值模拟及实验方法对涡轮叶冠间隙流场换热特性进行了研究,分析静止状态下叶尖泄漏流雷诺数、前后孔岀流比、叶尖间隙等参数对叶冠的表面传热系数的影响.结果表明:叶冠转速的变化对表面传热系数影响较小;随着泄漏流雷诺数的增加,叶冠的平均表面传热系数增大;平均表面传热系数随前、后孔岀流比增大而增大,其中前孔出流比的影响较为明显;叶尖间隙减小,平均表面传热系数增大,并且随叶尖间隙的减小,增长越来越快.将计算与实验结果进行了比较,吻合良好,误差小于10%.      

从耦合机理探析电磁干扰有效防护措施

对不同耦合方式下产生的电磁干扰,从其耦合机理出发,分别探析了干扰形成的过程及防护措施与实现方法,在此基础上提出了按照功能分层进行综合设计来实现系统电磁防护的有效方法。     

功率四分支齿轮传动系统的固有特性与动载系数

建立了功率四分支齿轮传动系统动力学模型,基于轴单元法建立了单根转子的振动方程,依据齿轮啮合矩阵实现各转子振动方程的耦合,形成了传动系统的动力学方程,依据动力学方程求解了系统的固有频率和固有振型,得出了在给定转速下系统需进行越界阻尼设计以确保稳定工作的结论;然后分析了不同传动误差下齿轮动载系数变化情况.结果表明:传动误差对功率四分支齿轮传动系统的动载系数有比较明显的影响,随着传动误差的增加系统动载系数也增大,特别在高速级齿轮上表现更加显著.该分析方法和结论为四分支齿轮传动系统的动态优化设计奠定了基础.      

固体推进剂药柱不确定结构分析及方法比较

针对复合固体推进剂力学性能参数的不确定性对固体火箭发动机药柱结构分析的影响,使用软件ANSYS parametric design language(APDL)建立了受固化降温载荷和压力载荷联合作用下药柱结构的参数化有限元模型.在此基础上,分别应用蒙特卡洛法和响应面法,研究了复合固体推进剂热膨胀系数与初始泊松比的随机分布对药柱结构有限元分析的影响,并对两种方法得到的概率分析结果进行了对比.结果表明:复合推进剂热膨胀系数和初始泊松比微小的变化会对结构分析结果产生较大的影响;药柱结构响应对初始泊松比更为敏感.在药柱结构有限元分析时考虑推进剂力学性能参数的不确定性十分必要.通过对两种不确定结构分析方法的比较发现,响应面法得到的分析结果与蒙特卡洛法得到的分析结果十分接近,且分析效率远高于蒙特卡洛法.      

高速热气流风洞供油系统的双路流量协调控制

针对高速热气流风洞供油系统双路流量的协调控制问题,在引入交叉耦合控制算法并汲取滑模控制与动态矩阵预测控制的优点的基础上设计了一种双路流量协调控制器.仿真结果表明:提出的单路流量控制算法能够实现流量的快速、无超调、精确控制,调节时间约为10s,控制精度可达0.1%,并且具有克服系统滞后的能力;提出的双路流量协调控制器提高了双路流量的动态跟随性,跟踪误差在±0.1L/min内.