Calibration of robotic drilling systems with a moving rail

Industrial robots are widely used in aircraft assembly systems such as robotic drilling systems. It is necessary to expand a robot＇s working range with a moving rail. A method for improving the position accuracy of an automated assembly system with an industrial robot mounted on a moving rail is proposed. A multi-station method is used to control the robot in this study. The robot only works at stations which are certain positions defined on the moving rail. The calibration of the robot system is composed by the calibration of the robot and the calibration of the stations.The calibration of the robot is based on error similarity and inverse distance weighted interpolation.The calibration of the stations is based on a magnetic strip and a magnetic sensor. Validation tests were performed in this study, which showed that the accuracy of the robot system gained significant improvement using the proposed method. The absolute position errors were reduced by about 85%to less than 0.3 mm compared with the maximum nearly 2 mm before calibration.     

某型飞机舱门装配不协调原因分析与改进

针对某型飞机前、中舱门在机身后段装配困难的情况，分析了其装配不协调的原因，提m改进措施，提高了前、中舱门的装配质量。     

A novel autonomous self-assembly distributed swarm flying robot

Swarm intelligence embodied by many species such as ants and bees has inspired scholars in swarm robotic researches. This paper presents a novel autonomous self-assembly distributed swarm flying robot-DSFR, which can drive on the ground, autonomously accomplish self-assembly and then fly in the air coordinately. Mechanical and electrical designs of a DSFR module, as well as the kinematics and dynamics analysis, are specifically investigated. Meanwhile, this paper brings forward a generalized adjacency matrix to describe configurations of DSFR structures. Also, the distributed flight control model is established for vertical taking-off and horizontal hovering, which can be applied to control of DSFR systems with arbitrary configurations. Finally, some experiments are carried out to testify and validate the DSFR design, the autonomous self-assembly strategy and the distributed flight control laws.     

空间大型结构体组装接口设计及装配性能分析

为满足超大型(公里级)空间结构在轨组装的需求,设计了一种全新的空间大型结构体组装接口并对其装配性能进行了详细的分析。首先,详细设计了一种纯机械式双锁定组装接口。其次,通过建立接口运动学模型,对组装接口的容差性能进行了分析,得出 X 方向容差为14.25 mm, Z 方向容差为15.84 mm,绕 X,Y,Z 三个轴的角度容差分别为5.65°、5.51°和5.34°。最后,对对接接口进行了ADAMS仿真分析,验证了容差分析的正确性,得到了对接机构接触力与静摩擦系数、机械臂推力、碰撞锥角之间的非线性影响关系,为空间对接机构的设计奠定了基础。     

飞机拦阻索动态特性研究

 为了分析飞机拦阻索在拦阻过程中复杂的动态特性,将拦阻索视为空间柔性钢索,液压吸能系统和缓冲系统经过线性拟合,作为传动索的约束条件,通过具有弹性和阻尼特性的梁单元加载在拦阻系统模型中,同时考虑了柔性钢索与刚性支撑体之间的接触碰撞作用,在有限元分析软件LS_DYNA中建立了拦阻系统的碰撞动力学模型,并进行了仿真研究。研究结果表明,飞机尾钩挂索后,在拦阻索与甲板滑轮之间存在连续震荡衰减的应力波,当来自于甲板滑轮的初次反射波到达钩索啮合点时,拦阻力达到极值。     

含间隙球轴承-转子系统的主共振研究

 为了深刻揭示球轴承-转子系统的共振机理,考虑了重力、装配等因素引起的非对称轴承间隙以及滚珠与滚道之间的Hertz接触,建立了球轴承-转子系统的运动方程,首次应用平均法求得了系统在主共振情况下的解析解,并讨论了系统参数对主共振的影响。根据奇异性理论方法计算得到了系统参数平面上的转迁集,研究了不同参数域内共振解的分岔模式,最后通过数值仿真验证了理论分析的正确性,从而为球轴承-转子系统的振动控制提供了理论依据。     

弧齿锥齿轮高精度离散数值齿面啮合分析

基于弧齿锥齿轮齿面3坐标测量网格点数据,采用齿面间距计算的局部坐标法、齿面最小间距计算的流水法、齿面最小间距调整的无约束优化法和高精度齿面逐级加密等离散数值齿面啮合分析技术,得到了离散数值齿面的啮合印痕和传动误差曲线.以发动机传动系统中的1对弧齿锥齿轮为例,验证了数值计算技术的可行性.结果表明:测量齿面数据隅于轮齿范围之内,该技术也可用于检测弧齿锥齿轮加工质量,并为真实齿面加工参数反求和重构提供输入数据.     

Positioning error compensation of an industrial robot using neural networks and experimental study

Due to the characteristics of high efficiency, wide working range, and high flexibility,industrial robots are being increasingly used in the industries of automotive, machining, electrical and electronic, rubber and plastics, aerospace, food, etc. Whereas the low positioning accuracy,resulted from the serial configuration of industrial robots, has limited their further developments and applications in the field of high requirements for machining accuracy, e.g., aircraft assembly.In this paper, a...     

区域安全性分析在飞机总装过程中的应用探索

区域安全性分析(ZSA)是指为降低飞机机载系统在整机装配、维护等物理性集成时引起的飞机系统、飞机整机工作过程中的功能性风险,而在传统飞机物理样机阶段提前开展的结构与系统、系统与系统间协调性、技术符合性的分析检查工作.随着数字化设计模式的引入,部分区域安全性分析也尝试在设计阶段基于设计数字样机开展.在民用飞机设计领域,国...     

构造拓扑修形齿面的面齿轮传动主动设计

为了改善加工参数较少的面齿轮传动的啮合性能,提出了用给定的啮合性能对面齿轮和小齿轮齿面进行拓扑修形设计的方法.面齿轮用插齿法加工,面齿轮与插齿刀的转角关系由预设的传动误差确定,由此确定面齿轮的拓扑修形齿面.然后用接触路径的位置及其方向和接触椭圆的大小构造小齿轮的拓扑修形齿面,该齿面用共轭点接触法磨齿加工,建立了小齿轮拓扑修形齿面与加工参数之间的线性方程.结果表明:齿面接触分析(TCA)获得的传动误差、接触路径与预设的传动误差、接触路径相同,TCA仿真的椭圆长度与预设椭圆长度相差范围为0.175 2~1.16mm.