某压气机轮盘均压孔挤压强化数值仿真和挤压头设计

采用静力学求解算法、应用弹塑性有限元分析程序对挤压强化过程进行了仿真计算,研究了摩擦因数、挤压次数、挤压量、约束方式、倒圆半径、以及配合方式等参数对残余应力场的影响.根据某压气机轮盘均压孔的具体结构形式,设计了三种挤压头:单侧挤压头、柱形头和T形头.用两种材料(不锈钢1Cr11Ni2W2MoV和镍基高温合金ЗП742)设计加工了带孔薄板模拟件,用其中两种强化方法对孔边进行了强化试验,试验结果表明:T形头挤压工艺达到了提高疲劳强度的预期效果,且操作方便实用.将试验结果和数值仿真结果进行了对比,分析表明用静力通用程序可以解决金属材料孔板挤压过程的仿真问题,能有效指导挤压强化研究.      

Fabrication of Ti/Al/Mg laminated composites by hot roll bonding and their microstructures and mechanical properties

Ti/Al/Mg laminated composites were successfully fabricated by hot roll bonding. The effects of the rolling reduction on the microstructural evolution and mechanical properties of the composites were explored. The results show that Ti/Al/Mg laminated sheets exhibit good interfacial bonding. The rolling reduction has a significant effect on the deformation inhomogeneity through the thickness of the Al layer. The initial grains of the Al layer near the Ti/Al interface are fragmented into fine equiaxed grains, and the grains at the center and near the Al/Mg interface are elongated. The R-cube shear texture of the Al layer forms near the Ti/Al interface and permeates into the center layer in the samples with greater rolling reductions. The β-fiber rolling texture of the Al layer is observed near the Al/Mg interface and increases with the increase of rolling reduction. The stress–strain curves indicate that the fracture appears first in the Mg layer. With the increasing rolling reduction, the ultimate tensile and yield strength values increase, and the elongation up to the Mg layer fracture decreases.     

模块化柔性钣金零件切割夹具设计

通过对模块化柔性工装现状和钣金零件的工艺分析,结合钣金零件曲面复杂、易变形等特点,提出了一种用于钣金零件切割用的柔性夹具。利用一种具有定位功能随动负压吸盘的点阵分布,对钣金零件在标准夹具上进行6点定位和超6点定位。同时对柔性标准夹具进行模块化组合,满足不同尺寸钣金零件的装夹要求,解决了飞机和汽车生产中钣金零件制造的瓶颈。     

高精度板料半模成形新工艺

通过三个精密零件的成形实验，介绐了以粘塑性材料作传力介质的板料半模成形工艺的特点，研究了拉延过程中抗延力、压边力、容框内压的变化规律，工艺参数的控制对拉延所成败及产品质量的影响。     

反射激波作用下两种重气柱界面不稳定性实验研究

在水平方形激波管中对两种无膜重气柱界面（分别是SF6和氩气）在反射激波作用下的不稳定性发展进行了实验研究。气柱界面采用射流技术形成,实验采用连续激光片光源照射流场,乙二醇作为示踪粒子,并用高速摄像机对流场进行拍摄,获得了入射激波以及反射激波共同作用下,两种不同气柱界面的演化过程。实验结果表明,两种气柱的Atwood数不同,界面演化速率不同,反射激波到达前后的界面形态不同。SF6气柱在入射激波作用下会产生两个比较明显的反向的涡环结构,而氩气柱界面上由于产生的涡量较少,涡环结构并不明显。在反射激波作用下,SF6气柱界面会出现明显的次级涡对,而且次级涡对的旋转方向与初始涡环结构的旋转方向相反。对于氩气柱而言,在反射激波作用下虽然也产生了与初始涡环方向相反的次级涡对,但次级涡对始终未充分发展。这是因为反射激波作用时氩气柱界面的Atwood数较小导致氩气柱界面上产生的反向涡量较少。实验结果充分表明了气体Atwood数对界面不稳定性的发展起到了较大的影响。     

Design of an innovative multi-stage forming process for a complex aeronautical thin-walled part with very small radii

In this paper, an aeronautical thin-walled part with a complex geometry which has several sharp bends and curvatures in different directions was investigated. This kind of part is difficult to be manufactured only in one stage. Therefore, an innovative multi-stage active hydroforming process assisted by the rigid forming method was designed. In addition, an optimized blank geometry is obtained. In fact, the main focused point of this paper is to propose a new small radius rounded corner forming technique and analyze the mechanism. Two kinds of forming modes of changing a big rounded corner into a small one, which are related to different tangential positions of the die in the process of calibration, are analyzed theoretically. Meanwhile, the stress and strain states of the deformation region are compared. The relationships between the minimum relative radii of rounded corners I and II in the first stage and the hydraulic pressure are calculated by the bending theory. Finally, the influences of the tensile-bulging effect and the interface condition of the double-layer sheet on the forming quality of the specimen are investigated. The achieved results can make a foundation for utilizing the proposed method in forming of thin-walled parts with very small radii.     

感应式脉冲等离子体推力器技术综述

摘要： 综合文献及作者研究实践,介绍了感应式脉冲等离子体推力器的原理和特点.从国外研究机构与项目、推力器组件和系统集成实验、工作机理数值仿真等方面,总结和评述了达到的技术状态与认识.最后梳理了面临的技术挑战,提出了可能的解决途径.     

Deployment of SMP Miura-ori sheet and its application: Aerodynamic drag and RCS reduction

Origami, such as Miura-ori, is the art of folding two-dimensional materials into complex, elaborate, and multifunctional three-dimensional objects. In this paper, SMP MO sheet are prepared, and the accuracy of deployable process is verified by experiments. The folding and deployable process of SMP MO sheet is divided into 4 stages, and each stage is described in detail. The stiffness of smart deployable stage is characterized by an exponential decline at the beginning and a gradual decrease to 0, and this is similar to the theoretical shear equivalent modulus in the Y direction. The effects of various parameters on strain and stress are also explored. The purpose of studying these mechanical characteristics is to provide driving force reference in application; In terms of application, the flow field and electromagnetic characteristics of MO sheet in different directions are studied. The aerodynamic drag and RCS reduction of MO unit cell and graded MO sheet during the deployable process are evaluated. When the dihedral fold angle is about 45°, the RCS reduction and drag reduction characteristics of MO sheet are relatively optimal, which is most beneficial to morphing aircraft.     

气液比对气液同轴离心式喷嘴缩进室内流动过程的影响

为了研究气液同轴离心式喷嘴缩进室内部非定常流动过程,采用Level Set和VOF相耦合的方法结合网格自适应技术对缩进长度为8 mm的液体中心式气液同轴离心式喷嘴流动过程进行了数值仿真研究,计算得到了较为精细的液膜一次破碎过程、流场结构和压力振荡特性。结果表明：液膜的破碎模式受气液比的影响较大,随气液比的增加,液膜破碎模式由曲张表面波主导的破碎变为穿孔破碎。此外,清晰获得了自激振荡过程,分析了缩进室内部压力场及速度场分布特征,研究发现随着气体压降增加,气体环缝出口会出现膨胀波和激波,形成一个“扇环形”的超声速流场区域；激波后气流分离,出现旋涡,形成局部高压区,旋涡中心随激波面周期性地上下移动,致使局部压力出现周期性振荡。