复合材料层合残余应力实验研究

取单向板90°试样用DMA法测出的玻璃化温度T_(?)为应力释放温度,用应变片包埋法测定了玻纤/648环氧复合材料单向试样与对称正交层板的热应变,用经典层板理论处理实验结果,实验值与理论值吻合;结果还表明,一般意义上的复合材料内的层合残余应力与制造过程中复合材料内的残余应力应作区别。     

基于参数化模型和遗传算法的复合材料加筋壁板结构选型优化研究

针对复合材料加筋壁板的结构优化选型问题,采用辅助层压板和添加极小弹性模量材料的复合材料加筋壁板有限元建模方法,应用PATRAN/NASTRAN的参数化建模功能和遗传算法相结合的复合材料加筋壁板的优化方法,对5种复合材料结构形式进行了从2000N/mm到6000N/mm压缩载荷下的结构优化分析。结果表明,当载荷小于4500N/mm时,最有效的加筋壁板结构型式为J型;当压缩载荷大于4500N/mm时,最有效的加筋壁板结构型式为I型。     

A compliant polymorphing wing for small UAVs

This paper presents the development of a novel compliant polymorphing wing capable of chord and camber morphing for small UAVs. The morphing wing can achieve up to 10% chord extension and ±20° camber changes. The design, modeling, sizing, manufacturing and mechanical testing of the wing are detailed. The polymorphing wing consists of one continuous front spar fixed to the fuselage and a rear spar on each side of the wing. Each rear spar can translate in the chordwise direction (chord morphing) and rotate around itself (camber morphing). A flexible elastomeric latex sheet is used as the skin to cover the wing and maintain its aerodynamic shape whilst allowing morphing. The loads from the skin are transferred to the spars using the compliant cellular ribs that support the flexible skin and facilitate morphing. Pre-tensioning is applied to the skin to minimize wrinkling when subject to aerodynamic and actuation loads. A rack and pinion actuation system, powered by stepper motors, is used for morphing. Aero-structural design, analysis and sizing are conducted. Performance comparison between the polymorphing wing and the baseline wing (non-morphing) shows that chord morphing improves aerodynamic efficiency at low angles of attack while camber morphing improves efficiency at high angles of attack.     

Electric potential structures of auroral acceleration region border from multi-spacecraft Cluster data

This paper studies an auroral event using data from three spacecraft of the Cluster mission, one inside and two at the poleward edge of the bottom of the Auroral Acceleration Region (AAR). The study reveals the three-dimensional profile of the region’s poleward boundary, showing spatial segmentation of the electric potential structures and their decay in time. It also depicts localized magnetic field variations and field-aligned currents that appear to have remained stable for at least 80?s. Such observations became possible due to the fortuitous motion of the three spacecraft nearly parallel to each other and tangential to the AAR edge, so that the differences and variations can be seen when the spacecraft enter and exit the segmentations, hence revealing their position with respect to the AAR.     

Effect of curing condition on bonding quality of scarf-repaired composite laminates

Both single-face vacuum bag curing (SVC) and double-face vacuum bag curing (DVC) can be used in scarf repair of composite structures. But different curing conditions caused by the sealing state may affect the bonding quality of scarf-repaired structures. In this paper, the effect of curing condition on bonding quality of scarf-repaired laminates was experimentally investigated in terms of surface profiles, moisture absorption curves and section profiles. In order to further explore the moisture absorption mechanism, finite element model of the repaired laminates using DVC was established with moisture diffusion of both the adhesive and composite laminates considered. This model was verified by experimental results. Based on the model of DVC case, the model of SVC case was built by changing moisture absorption parameters of the adhesive. Results show that SVC reduces the bonding quality, mainly reflecting in more adhesive inner voids and patch-to-parent dislocation. And SVC increases moisture absorption rate and moisture equilibrium content of the adhesive, and its effect on the former is far greater than that on the latter.     

A shortcut to marking 3D target curves on curved surface via a galvanometric laser scanner

Marking arbitrary three-dimensional(3D) target curves on given objects with curved surface is required in many industrial fields, such as fabric prepreg placement in composite material part fabrication, product assembly, surface painting for decoration, etc. A shortcut to the solution of this intractable problem is proposed by utilizing a galvanometric laser scanner(GLS) with the aid of a camera. Without using the existing tedious GLS calibration procedures,the proposed method directly establishes a mapping between the 3D coordinates of the laser spots on the object surface and the control voltages of the scanner. A single-hidden layer feedforward neural network(SLFN) is employed to model the mapping. By projecting a dense grid of laser spots on the object to be marked and simultaneously taking only one image, the SLFN model is trained in minutes via a linear solving mechanism. Experiments demonstrate that the trained SLFN model has a good generalization performance for marking 3D target curves. The 3D laser marking errors on experimental objects are less than 0.5 mm. The proposed method is especially suitable for on-site use and can be conveniently extended to multiple GLSs for marking large complex objects.     

聚氨酯增韧改性 PISOX 树脂及其复合材料的性能

利用MDI与PTMG-2000制备聚氨酯预聚体,对聚(异氰脲酸酯-噁唑烷酮)树脂(PISOX)进行增韧改性:考察不同I/E、不同预聚体添加量的树脂浇铸体力学性能的变化;并对最优配方进行复合材料力学性能测试和DMTA测试,比较改性前后复合材料力学性能和耐热性能的变化;利用SEM观察改性前后微观形态的变化,推测增韧机理。结果表明,I/E=1.8、添加15%预聚体时树脂浇铸体综合力学性能最优,弯曲强度、弯曲模量、冲击强度分别为60.92 MPa、2 295 MPa、6.40 k J/m2;利用该基体制备复合材料,具有比未改性体系更优异的力学性能和界面性能,且聚氨酯预聚体的引入对树脂在高温下的耐热性能没有明显影响,其玻璃化转变温度均在258℃左右;对比改性前后体系固化物的微观结构,改性后的体系呈两相结构,橡胶相起到吸收冲击能和终止裂纹的作用,有效地提高了材料的韧性。     

基于响应曲面法的高速内冷铣削AISI304不锈钢铣削力

针对硬质合金刀具高速内冷铣削AISI304不锈钢时,切削力大、切削温度高及加工表面质量低的问题。基于响应曲面中心复合设计方法进行高速内冷铣削实验,建立了铣削力分量二阶回归预测模型,并进行了实验验证。对比了干式与内冷铣削后的加工表面质量,分析了铣削参数对铣削力分量的影响规律,以铣削力分量最小为目标优化了铣削参数。结果表明:进给力和径向力的预测值与实验值的误差分别为4. 77%和6. 16%;内冷铣削的Ra为0. 193～0. 327μm;对铣削力分量的影响是铣削深度转速进给量,随着铣削深度和转速的增加,进给力先升高后降低,径向力逐步增加,铣削深度与转速的交互作用对进给力和径向力的影响显著;转速11 643. 63 r/min、铣削深度1 mm、进给量0. 08 mm/r为最优铣削参数组合。     

磁流体湍流中的结构和能量传输

磁流体湍流中存在多种相干结构,包括电流和涡旋结构。文章主要对近几年有关磁流体湍流相干结构及其相关的能量传输的一些工作进行了介绍。不同于中性流体湍流中的管状结构,磁流体中的相干结构多呈现为片状,强电流片附近也存在强涡片结构。磁流体湍流中的能量级串使能量跨尺度从大尺度传递至小尺度;与中性流体湍流能量传输主要集中在相近尺度上不同,磁流体湍流除了动能传输,还有磁能传输,以及动能与磁能之间的跨尺度互相转换。研究表明,磁流体湍流中的能量传输及耗散具有强间歇性,集中在较小区域范围,且与相干结构存在关联。在存在背景磁场的情况下,磁流体湍流中的相干结构在背景磁场方向上被拉长,而同样方向上的能量传输受到抑制。在高马赫数的情况下,激波的产生会使能量传输明显增强,同时带来很强的间歇性,结构函数标度律远远偏离线性标度关系,并且随着阶数的增加,标度指数会达到饱和值。     

用于复杂形状复合材料制造的水溶性芯模材料

提出了一种能够用于树脂基复合材料成型用的水溶性型芯模材料,该材料既能满足树脂基复合材料成型时的温度要求,又能在复合材料成型完成后进行水溶脱除.主要研究了水溶性型芯模材料的组成、制备工艺与耐温性、易脱除等相关性能,并对水溶性芯模材料的水溶性作了评价和表征.