A wall-thickness compensation strategy for wax pattern of hollow turbine blade

As an important index affecting the aerodynamic performance and the structural strength of hollow turbine blades, the wall-thickness precision of the blade is mainly inherited from the positional relationship between the corresponding wax pattern and the internal ceramic core. However, due to locating errors, the actual position of ceramic core is always deviated from the ideal position, which makes it difficult to guarantee the wall-thickness precision of the wax pattern. To solve this problem, a wall-thickness compensation strategy is proposed in this paper. Firstly, based on the industrial computed tomography (ICT) technique and curve matching algorithms, a model reconstruction method is developed, with which the 3D model of a trial wax pattern can be easily constructed. After that, focusing on eliminating the wall-thickness errors of the trial wax pattern, an optimization method for the pose of the ceramic core in the wax pattern is proposed. Then, by mapping the optimal pose of the ceramic core to length adjustments of the locating rods, the wall-thickness errors of the wax pattern can be greatly reduced. A case study is also given to illustrate the effectiveness of the proposed compensation strategy.     

一种使用EPROM的时间增益补偿电路

本文简要介绍了医用超声波类仪器的基本原理，分析了超声波类仪器中普遍采用的Ｔ．Ｇ．Ｃ电路的不足。为克服上述电路的不足，本文提出了该电路的一种新的设计方法并在实际中实现了该方法。     

一种四连杆机构位置综合的迭代方法

本文提出了一种四连杆机构位置综合的迭代方法,解决了一般解析法对初始点要求过高的问题。该方法对初始点要求很低,而且在计算机上也不易出现“溢出”。     

三轴无刷转台交流伺服放大器

研究了一种用于驱动无刷转台中永磁同步电机的全数字交流伺服放大器。针对转台系统对其伺服电机运行的要求,采用了独特的方式对其电流环和速度环进行考核。实验中结合全数字伺服放大器的特点,采用了一种参数实时补偿的方法,对调节器参数动态地进行修正,有效地保证了电机输出力矩性能的要求和矢量控制策略的实现。此外,文中还对高精度码盘在伺服系统中的应用展开了深入的研究,并设计了一套简单实用的分频器以便进行相关的运算。理论分析和实验结果验证了转台伺服放大器的良好性能以及控制策略的有效性。     

微小孔加工试验及刀具磨损机理

由于钛合金和印刷电路板的难加工性使得微小孔的加工精度和表面质量难以保证,刀具技术成为提高加工效率的主要障碍。本文应用3种不同涂层钻头对钛合金和印刷电路板进行微小孔钻削对比试验,研究了进给速度与切削力和扭矩的关系,分析了刀具的磨损特征以及孔的表面质量和孔入口处的毛刺情况。结果表明:钻削印刷电路板的临界进给速度为1 591.2 mm/m in,涂层对钻削力和扭矩的影响不明显;类金钢石(DLC)涂层硬质合金钻头比普通硬质合金钻头和T iC涂层硬质合金钻头更适合加工钛合金材料微小孔。     

关于用来确定机构速度瞬心的“三心定理”的直接证明及若干注记

本文根据三构件中两构件相对于第三构件的三种运动情况,分别讨论了机构中三构件间速度瞬心的位置关系。当构件1和2相对构件3分别以不同的角速度绕瞬心P_(13)和P_(23)转动时,则构件1和2的瞬心P_(12)位于瞬心P_(13)和P_(23)的连线上。对这一结论的讨论方法能够代替通常用于证明“三心定理”的反证法。当构件1和2相对构件3以相同的角速度分别绕瞬心P_(13)和P_(23)转动时,则瞬心P_(12)应位于瞬心P_(13)和P_(23)连线的平行线上无穷远处。当构件1和2相对构件3分别是绕瞬心P_(13)的转动和以速度V_(23)作平动时,则瞬心P_(12)位于过瞬心P_(13)且垂直于速度V_(23)的直线上。当构件1和2相对构件3都作平动时,则构件1和2之间以速度V_(12)作相对平动,其瞬心P_(12)位于V_(12)的垂线上无穷远处。文中给出了两个应用实例。     

Cutting force model and damage formation mechanism in milling of 70wt% Si/Al composite

High-mass fraction silicon aluminium composite(Si/Al composite) has unique properties of high specific strength, low thermal expansion coefficient, excellent wear resistance and weldability. It has attracted many applications in terms of radar communication, aerospace and automobile industry. However, rapid tool wear resulted from high cutting force and hard abrasion, and damaged machined surfaces are the main problem in machining Si/Al composite. This work aims to reveal the mechanisms of milli...     

Influence of deformation zone length on bending radius of SS304 tubes with small diameters manufactured via free bending-based active motion

In three and six-axis free-bending equipment, the deformation zone length(A) is a fixed mechanical structure parameter modified when the relevant structure is redesigned and manufactured. In this study, a six degree of freedom(6-DOF) parallel mechanism was used as the control mechanism of the bending die, and a new method of changing the deformation zone length(A)was proposed. Firstly, an idealized geometric model of free bending-based active motion was established. Then, the influence of the de...     

典型激波针减阻降热特性及流动机理

为研究激波针对超/高超声速钝头飞行器进行减阻降热的相关特性,采用数值模拟方法对6种典型激波针构型的流动特征开展系统研究。给出了激波针长度、来流马赫数对流动特征的影响规律,并对其形成机理进行了探讨。结果显示:马赫数较低时,头部有扰流物的5种激波针在回流区即将分裂时减阻率最大;马赫数较高时,减阻率在回流区分裂前后出现局部峰值,但最大减阻率将出现在回流区分裂后更长的激波针长度下。马赫数为3时,6种构型减阻率达最大时的相对长度在0.8~1.2之间,相比而言,球型、半球型和双锥型的减阻效果最好,最大减阻率为45%~50%;圆锥型最差,为20%~25%,明显低于头部有扰流物的构型。相同的激波针长度下,头部有扰流物构型的减阻率随马赫数增大而增大,圆锥型则相反。流场回流区、分离激波、弓形激波、局部膨胀流动等导致的压力分布变化是构型整体阻力变化的主要成因。      

航空发动机钛火试验技术研究新进展

钛火是现代航空发动机典型的灾难性故障.针对高推重比发动机对钛火试验技术的迫切需求,系统开展了摩擦氧浓度法钛合金燃烧技术及理论研究,建立了阻燃性能评价方法和摩擦着火模型,阐明了阻燃钛合金的阻燃机理.在总结近期研究进展基础上,从钛火的演化规律、机理和防控三个层次,提出钛火试验技术及应用研究的思路和方向,即接近发动机气流环境的阻燃性能综合评价、发动机气流环境的阻燃性能预测模型和阻燃技术的试验验证.未来实现发动机钛火防控体系的科学构建,助推压气机“全钛化”和发动机推重比不断提高.