基于旋转高频信号注入法的内置式永磁同步电机低速段转子位置检测及其误差补偿

旋转高频信号注入法注入信号较为稳定,且位置估计过程不依赖电机参数,因而十分适用于内置式永磁同步电机(IPMSM)的零、低速转子位置检测。针对传统高频信号注入法无法辨别磁极的问题,用电压方波注入法检测磁极,结合有限元软件仿真,来合理选取方波电压幅值和时长,有效缩短了磁极判断耗时。分析了滤波器和信号离散化对位置估计精度的影响,提出在低速段可用线段拟合带通滤波器中心频率处的相频特性曲线,推导所需补偿角度与电机转速的关系。在理论分析的基础上,采用基于DSP28335的样机平台进行试验,结果表明磁极判断过程稳定,耗时较短,补偿后的位置估计值相比补偿前有明显改善,调速过程中系统动态性能良好。     

一种新型陀螺的力矩器非圆性误差补偿方法

为提高磁悬浮控制敏感陀螺（MSCSG）对陀螺载体姿态的敏感精度,基于其洛伦兹力磁轴承（LFMB）的设计结构,提出了一种力矩器非圆性误差补偿方法。首先,针对一种新型双球形包络面转子MSCSG,介绍了MSCSG的结构特点与陀螺载体姿态角速度敏感原理,并分别建立了MSCSG力矩器半径误差模型、转子偏转干扰力矩模型与陀螺载体姿态角速度敏感误差模型。其次,通过实验测量了力矩器的圆度,通过MATLAB进行数据拟合得到了力矩器的非圆特性,采用勒让德多项式级数对力矩器非圆性进行了描述,并有效补偿了因力矩器非圆性误差导致的姿态角速度敏感误差。最后,对误差补偿效果进行了仿真验证,结果表明该补偿方法使陀螺载体姿态角速度敏感误差降低了83.5%。此外,本文方法还可以解决LFMB陀螺的相关共性问题。      

临近空间高超声速跳跃滑翔式目标自适应跟踪模型

针对临近空间高超声速跳跃式滑翔目标跟踪问题,在将加速度建模为具有正弦波（SW）自相关随机过程的基础上,提出一种自适应非零均值正弦波相关（ANM-SW）模型。其核心是对正弦波相关模型进行均值补偿构建ANM-SW模型,并推导了模型状态方程;为深入分析均值补偿的作用,分别从时域和频域的角度探讨了自适应非零均值模型的物理本质;此外,为进一步说明模型的适应性问题,结合Kalman滤波推导了SW及ANM-SW模型状态更新的系统动态误差,验证了ANM-SW模型在机动适应方面的优越性;最终仿真表明与SW模型相比,ANM-SW模型在跟踪精度及机动适应能力方面具有一定的优势性。     

近地卫星严格回归轨道保持控制

研究了近地卫星基于严格回归参考轨道的轨道保持控制方法：将卫星编队理论引入单星绝对轨道保持控制,提出了"虚拟卫星编队"的概念,分析了卫星轨道相对于参考空间轨迹在轨道摄动情况下的偏离状态及变化趋势,然后根据卫星编队相对运动学,推导出了偏离状态与虚拟卫星编队构形参数之间的对应关系,并设计了以轨道参数超调、偏置及阈值触发为特征的管道保持控制策略。数值仿真结果表明,使用该控制策略能够将卫星轨道保持在以空间参考轨迹为中心的轨道管道内,并且有效减少了因周期性轨道摄动波动造成的管道保持控制量和控制频次。研究成果对于有空间轨迹回归要求的卫星轨道保持控制具有指导意义。     

非接触转子振动位移采集系统测试误差

对基于叶尖定时测量原理开发的非接触转子振动位移采集系统(NRDMS)测试误差进行了研究分析。将模拟叶片振动标准信号作为采集系统测试的输入信号,研究了测试对象参数和采集系统时基信号对测试结果误差的影响,理论和测试结果分析表明:测试误差主要受采集系统时基信号和转速的影响,采集系统的最大引用误差为0.066%。      

Framework and development of data-driven physics based model with application in dimensional accuracy prediction in pocket milling

In the manufacturing of thin wall components for aerospace industry, apart from the side wall contour error, the Remaining Bottom Thickness Error (RBTE) for the thin-wall pocket component (e.g. rocket shell) is of the same importance but overlooked in current research. If the RBTE reduces by 30%, the weight reduction of the entire component will reach up to tens of kilograms while improving the dynamic balance performance of the large component. Current RBTE control requires the off-process measurement of limited discrete points on the component bottom to provide the reference value for compensation. This leads to incompleteness in the remaining bottom thickness control and redundant measurement in manufacturing. In this paper, the framework of data-driven physics based model is proposed and developed for the real-time prediction of critical quality for large components, which enables accurate prediction and compensation of RBTE value for the thin wall components. The physics based model considers the primary root cause, in terms of tool deflection and clamping stiffness induced Axial Material Removal Thickness (AMRT) variation, for the RBTE formation. And to incorporate the dynamic and inherent coupling of the complicated manufacturing system, the multi-feature fusion and machine learning algorithm, i.e. kernel Principal Component Analysis (kPCA) and kernel Support Vector Regression (kSVR), are incorporated with the physics based model. Therefore, the proposed data-driven physics based model combines both process mechanism and the system disturbance to achieve better prediction accuracy. The final verification experiment is implemented to validate the effectiveness of the proposed method for dimensional accuracy prediction in pocket milling, and the prediction accuracy of AMRT achieves 0.014 mm and 0.019 mm for straight and corner milling, respectively.     

Modeling and experiment of grinding wheel axial profiles based on gear hobs

Hobbing is one of the crucial gear manufacturing processes with high precision and high efficiency. In order to improve the accuracy of hobbing and hob relief grinding, more precise grinding wheels are demanded for relief grinding in the production of gear hobs. In this paper, a new and accurate mathematical method for calculating the axial profile of grinding wheel based on the corresponding gear hob to be ground is proposed. Considering that most researches have been conducted to focus on the optimization of hob geometric feature and only can be applied to a specific type of hand of helix and rake angle of gear hobs. The method in this paper can be served as a general algorithm for generating axial profile of grinding wheels on the basis of the spatial envelope theory, the principle of coordinate system transformation, and studies on normal profile of single-tooth. The accuracy of grinding hobs is based on applying the approach in practical manufacturing. Taking two typical different kinds of pre-grinding gear hobs as examples for calculation and experiment, the results of tooth profile errors strengthen the position that the validity and feasibility of this method, it can be employed for gear hob design and grinding processing.     

Influence of leading edge with real manufacturing error on aerodynamic performance of high subsonic compressor cascades

To investigate the influence of real leading-edge manufacturing error on aerodynamic performance of high subsonic compressor blades, a family of leading-edge manufacturing error data were obtained from measured compressor cascades. Considering the limited samples, the leading-edge angle and leading-edge radius distribution forms were evaluated by Shapiro-Wilk test and quantile–quantile plot. Their statistical characteristics provided can be introduced to later related researches. The parameterization design method B-spline and Bezier are adopted to create geometry models with manufacturing error based on leading-edge angle and leading-edge radius. The influence of real manufacturing error is quantified and analyzed by self-developed non-intrusive polynomial chaos and Sobol’ indices. The mechanism of leading-edge manufacturing error on aerodynamic performance is discussed. The results show that the total pressure loss coefficient is sensitive to the leading-edge manufacturing error compared with the static pressure ratio, especially at high incidence. Specifically, manufacturing error of the leading edge will influence the local flow acceleration and subsequently cause fluctuation of the downstream flow. The aerodynamic performance is sensitive to the manufacturing error of leading-edge radius at the design and negative incidences, while it is sensitive to the manufacturing error of leading-edge angle under the operation conditions with high incidences.     

FC-AE-1553网络传输性能评价

为了提高航天航空网络传输性能,提出一种通用的FC-AE-1553网络传输效率计算方法并研制高性能FC-AE-1553节点卡.首先,对FC-AE-1553网络的消息传输过程进行详细分析,分析信息类型,给出传输帧的格式建议,通过分析FC-AE-1553协议中各类消息传输的时间参数,结合FC标准中对通信时间的要求,提出FC-AE-1553网络交换中各种消息类型的通信时间计算公式.然后, 针对无差错传输和有差错传输两种情况,给出了网络传输效率的计算方法.最后,通过仿真分析数据帧净荷长度、节点处理时间、交换中序列数量、传输误码率、丢包率等参数对FC-AE-1553网络传输效率的影响,给出了网络优化设计的建议.依托某航天工程任务,研制了基于XC5VFX100T和MPC8536E的FC-AE-1553节点卡.实验结果表明:丢包对传输效率的影响可忽略;数据帧净荷为2 048 B,数据帧数量为16时,传输效率可达到77.2%.      

等效原理算法在不同等效面下的误差分析

等效原理算法(EPA)借鉴了区域分解的思想,并基于惠更斯等效原理实现了对大规模散射问题的计算.本文对EPA中的等效原理算子(EPO)进行了误差分析,选取了立方体、球体和进行了光滑处理的立方体等作为等效面寻找误差来源,并提出了误差改进的建议.根据计算结果,等效磁流在等效面上描述的误差一般集中在等效面表面的几何不连续处,且主要受等效面上的法向向量不连续性和基函数的选取的影响.故在选取等效面时应尽量考虑使用平滑的等效面,而不是直接使用立方体等效面.