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《中国航空学报》2020,33(12):3535-3549
Titanium alloys are widely used in the aviation and aerospace industries due to their unique mechanical and physical properties. Specifically, thin-walled titanium (Ti) cylinders have received increasing attention for their applications as rocket engine casings, aircraft landing gear, and aero-engine hollow shaft due to their observed improvement in the thrust-to-weight ratio. However, the conventional cutting (CC) process is not appropriate for thin-walled Ti cylinders due to its low thermal conductivity, high strength, and low stiffness. Instead, high-speed ultrasonic vibration cutting (HUVC) assisted processing has recently proved highly effective for Ti-alloy machining. In this study, HUVC technology is employed to perform external turning of a thin-walled Ti cylinder, which represents a new application of HUVC. First, the kinematics, tool path, and dynamic cutting thickness of HUVC are evaluated. Second, the phenomenon of mode-coupling chatter is analyzed to determine the effects and mechanism of HUVC by establishing a critical cutting thickness model. HUVC can increase the critical cutting thickness and effectively reduce the average cutting force, thus reducing the energy intake of the system. Finally, comparison experiments are conducted between HUVC and CC processes. The results indicate that the diameter error rate is 10% or less for HUVC and 51% for the CC method due to a 40% reduction in the cutting force. In addition, higher machining precision and better surface roughness are achieved during thin-walled Ti cylinder manufacturing using HUVC. 相似文献
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针对小型薄片结构零件切削过程中的变形问题,以薄片"一"字电极高速铣削加工试验为例,从编程方式、切削参数选用、工序安排、走刀路线等方面展开研究。控制其变形量达到最小,以满足产品设计要求。 相似文献
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《中国航空学报》2016,(5):1196-1204
The flow fields over a generic cranked double delta wing were investigated. Pressure and velocity distributions were obtained using a Pitot tube and a hot wire anemometer. Two different leading edge shapes, namely ‘‘sharp" and ‘‘round", were applied to the wing. The wing had two sweep angles of 55° and 30°. The experiments were conducted in a closed circuit wind tunnel at velocity 20 m/s and angles of attack of 5°–20° with the step of 5°. The Reynolds number of the model was about 2 ×10~5 according to the root chord. A dual vortex structure was formed above the wing surface. A pressure drop occurred at the vortex core and the root mean square of the measured velocity increased at the core of the vortices, reflecting the instability of the flow in that region. The magnitude of power spectral density increased strongly in spanwise direction and had the maximum value at the vortex core. By increasing the angle of attack, the pressure drop increased and the vortices became wider; the vortices moved inboard along the wing, and away from the surface; the flow separation was initiated from the outer portion of the wing and developed to its inner part. The vortices of the wing of the sharp leading edge were stronger than those of the round one. 相似文献
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