涡轮叶片疲劳-蠕变寿命稳健性优化方法

为了清晰地反映涡轮叶片的疲劳-蠕变交互作用,提高寿命预测结果的准确性及可靠性,并改善涡轮叶片疲劳寿命对随机变量的敏感程度,分别采用Manson-Coffin公式和Larson-Miller方程计算了涡轮叶片的低循环疲劳寿命和蠕变持久寿命,利用修正的时间-寿命分数法计算了涡轮叶片疲劳-蠕变损伤,在此基础上,将响应面法(RSM)与果蝇优化算法(FFOA)相结合,考虑载荷、材料参数、疲劳-蠕变交互程度的不确定性,对涡轮叶片疲劳寿命进行了稳健性优化设计。优化结果表明:涡轮叶片疲劳-蠕变小时寿命的概率区间减小了8.48%,验证了该优化方法的工程可行性。     

复合材料胶补飞机损伤金属结构疲劳寿命分析

针对复合材料单面胶接修理飞机损伤金属结构疲劳寿命分析时,多种失效模式耦合作用、残余热应力和附加弯曲力矩以及裂纹非均匀扩展的影响,提出了一种能够综合考虑上述影响因素的复合材料修理损伤金属结构疲劳寿命评估方法。算例分析结果与试验结果吻合,表明本文方法可为复合材料单面胶接修理损伤金属结构疲劳寿命估算提供参考。     

Investigation on surface roughness,residual stress and fatigue property of milling in-situ TiB2/7050Al metal matrix composites

For higher efficiency and precision manufacturing, more and more attentions are focused on the surface roughness and residual stress of machined parts to obtain a good fatigue life. At present, the in-situ TiB₂/7050Al metal matrix composites are widely researched due to its attractive properties such as low density, good wear resistance and improved strength. It is of great significance to investigate the machined surface roughness, residual stress and fatigue life for higher efficiency and precision manufacturing of this new kind material. In this study, the surface roughness including two-dimensional and three-dimensional roughness, residual stress and fatigue life of milling in-situ TiB₂/7050Al metal matrix composites were analyzed. It was found from comparative investigation that the three-dimensional surface roughness would be more appropriate to represent the machined surface profile of milling particle reinforced metal matrix composites. The cutting temperature played a great role on the residual stress. However, the effect of increasing cutting force could slow down the transformation from compressive stress to tensile stress under 270 °C. An exponential relationship between three-dimensional roughness and fatigue life was established and the main fracture mechanism was brittle fracture with observation of obvious shellfish veins, river pattern veins and wave shaped veins in fracture surface.     

Fatigue crack propagation of new aluminum lithium alloy bonded with titanium alloy strap

A new type of aluminum lithium alloy (Al-Li alloy) Al-Li-S-4 was investigated by test in this paper. Alloy plate of 400 mm · 140 mm · 6 mm with single edge notch was made into samples bonded with Ti-6Al-4V alloy (Ti alloy) strap by FM 94 film adhesive after the surface was treated. Fatigue crack growth of samples was investigated under cyclic loading with stress ratio (R) of 0.1 and load amplitude constant. The results show that Al-Li alloy plate bonded with Ti alloy strap could retard fatigue crack propagation. Retardation effect is related with width and thickness of strap. Flaws have an observable effect on crack propagation direction.     

基于模型的载人航天器研制方法研究与实践

载人航天器具有系统规模大、技术难度高、单件小批量、无法通过多次飞行持续完善设计、可靠性要求高等特点。当前载人航天器研制中仍存在着参数化和模型化程度不高、基于模型的系统综合仿真验证不足、研制各环节缺乏数字化集成等问题，传统基于文本的系统工程方法已无法满足研制需求，亟需采用基于模型的系统工程方法。本文针对载人航天器的研制现状和应用需求，提出了面向载人航天器全生命周期的模型体系，定义了需求模型、功能模型、产品模型、工程模型、制造模型、实做模型等六类模型，提出了基于模型的研制流程，包含系统设计闭环验证、产品设计闭环验证、实做产品闭环验证3个验证环节，并深入探索了各研制环节中不同模型间的传递与关联关系。以某型号载人航天器为应用基础，系统地验证了提出的方法。     

温度翘曲应力对机场刚性道面寿命的影响

分析了目前中国民航机场刚性道面的设计过程,指出在设计过程中忽视温度应力的影响不合理。参照公路水泥混凝土路面温度应力计算方法并根据Miner定律研究了温度翘曲疲劳损耗对于机场刚性道面影响规律,即温度翘曲疲劳损耗随板厚、地基反应模量的增大而增大,随着混凝土设计强度的增加而降低。然后提出采用设计寿命的影响因子nt/Nt评价温度翘曲疲劳损耗对于机场刚性道面设计寿命影响的方法并提供了相应的机场刚性道面板厚度设计流程图。最后提供了一个考虑温度翘曲应力的刚性道面设计实例,为工程应用提供参考。     

Integration of lessons from recent research for “Earth to Mars” life support systems

Development of reliable and robust strategies for long-term life support for planetary exploration must be built from real-time experimentation to verify and improve system components. Also critical is incorporating a range of viable options to handle potential short-term life system imbalances. This paper revisits some of the conceptual framework for a Mars base prototype which has been developed by the authors along with others previously advanced (“Mars on Earth^®”) in the light of three years of experimentation in the Laboratory Biosphere, further investigation of system alternatives and the advent of other innovative engineering and agri-ecosystem approaches. Several experiments with candidate space agriculture crops have demonstrated the higher productivity possible with elevated light levels and improved environmental controls. For example, crops of sweet potatoes exceeded original Mars base prototype projections by an average of 46% (53% for best crop) ultradwarf (Apogee) wheat by 9% (23% for best crop), pinto bean by 13% (31% for best crop). These production levels, although they may be increased with further optimization of lighting regimes, environmental parameters, crop density etc. offer evidence that a soil-based system can be as productive as the hydroponic systems which have dominated space life support scenarios and research. But soil also offers distinct advantages: the capability to be created on the Moon or Mars using in situ space resources, reduces long-term reliance on consumables and imported resources, and more readily recycling and incorporating crew and crop waste products. In addition, a living soil contains a complex microbial ecosystem which helps prevent the buildup of trace gases or compounds, and thus assist with air and water purification. The atmospheric dynamics of these crops were studied in the Laboratory Biosphere adding to the database necessary for managing the mixed stands of crops essential for supplying a nutritionally adequate diet in space. This paper explores some of the challenges of small bioregenerative life support: air-sealing and facility architecture/design, balance of short-term variations of carbon dioxide and oxygen through staggered plantings, options for additional atmospheric buffers and sinks, lighting/energy efficiency engineering, crop and waste product recycling approaches, and human factor considerations in the design and operation of a Mars base. An “Earth to Mars” project, forging the ability to live sustainably in space (as on Earth) requires continued research and testing of these components and integrated subsystems; and developing a step-by-step learning process.     

Storage life of silicone rubber sealing ring used in solid rocket motor

It is urgent to carry out detailed research on storage performance of rubber sealing ring to get the criterion for its storage life. This paper acquires material ageing regularity by theoretical analysis and experimental confirmation. On this condition, failure mode and failure criterion of typical sealing structure is studied, and the failure mechanism is found. Thus by analyzing the stress distribution, the relationship between ageing state and sealing condition is established. Rationalization proposal is put forward and storage life of sealing ring is evaluated. The research mentionedabove has special reference to the design of sealing structures and can provide reference for prolonging their service life.     

舰载直升机金属动部件寿命控制技术研究

在分析现役老龄化舰载直升机动部件载荷特点的基础上,结合直升机所处的海洋腐蚀环境,讨论了舰载直升机的损伤类型和损伤容限寿命管理方法在其寿命分析中的应用,比较了损伤容限法应用于舰载直升机动部件与应用于固定翼飞机的不同点,重点讨论了损伤容限方法应用于工程实践亟待解决的关键技术。     

基于损伤力学预估点蚀疲劳寿命有限元法

飞机使用环境谱的不断变化会对机体结构造成腐蚀损伤,工程上难以在外场环境下进行实时损伤检测与疲劳性能试验。点蚀作为腐蚀的初始阶段,危害性大,部位也难以预测。采用损伤力学和有限元相结合的方法,以材料疲劳S-N数据为基础,将点蚀损伤认为是一种初始缺陷,建立基于损伤力学假设的点蚀损伤疲劳寿命预估方法,并提出一种改进型损伤参数反演方法。对点蚀疲劳失效过程进行数值模拟,模拟结果与试验结果吻合,证明该方法应用于金属材料点蚀疲劳问题中是合理的、可行的,为后续实际预腐蚀损伤疲劳研究奠定了基础。