Investigation on the interface damage in drilling low-stiffness CFRP/Ti stacks

Carbon fiber reinforced plastic and titanium alloy (CFRP/Ti) stacks have been widely used as aerospace structures because of their excellent combination of physical properties. Interface damage caused by interface gaps, significantly different from that of metal/metal stacks, is a common problem in the through-hole drilling of CFRP/Ti stacks with low stiffness. In this study, a force–deformation coupling model was developed to further examine the formation mechanism and the control method of interface damage. Firstly, the coupling model was built considering the interaction between the thrust force and the deformation. To solve this model, a numerical method was proposed in which specific cutting coefficients were calibrated using only the thrust force of rigid stacks. Secondly, drilling experiments were performed with different feed rates and bending stiffness. Experimental results indicate that interface damage mainly includes interlayer chips and surface damage of CFRP layers. The surface damage, which is irreparable, is caused by the rotary extension of metal chips along the interlayer gap. Thirdly, variations of the interface gap were calculated with the coupling model that had been verified by measured thrust forces. The damage area was found to have a linear dependence relation with the interlayer gap. However, in conditions of large gap sizes, the interface damage areas increased with the interlayer gap at high feed rates, while decreasing slightly at low feed rates. This phenomenon was satisfactorily explained by the presented model. Finally, a method was proposed to determine the appropriate pressure exceeding which no interlayer damage will occur. Additional drilling experiments proved the method effective. This study leads to further understanding of the forming mechanism of interlayer damage and of selecting appropriate parameters in drilling low-stiffness composite/metal stacks.     

运载火箭贮箱壁板化铣旋转设备的设计

根据运载火箭贮箱壁板精密化学铣切减重的技术要求,分析了设计技术难点,通过确定制动电机,计算传动比、线速度,释放扭矩和消除两侧齿轮间隙等,研制了一套专用定位倍式化学铣切旋转设备。采用倍式转动化学铣切,减少了传动间隙,提高了转动扭矩和使用寿命加工精度,确保运载火箭贮箱壁板的精密化学铣切的要求。     

展成电解加工整体叶轮扭曲叶片中的间隙分析

叙述了展成电解加工整体叶轮扭曲叶片中间隙的计算方法,并讨论了工件和阴极各运动速度对间隙的影响。     

环缝宽度对两相旋转爆轰波压力与频率特性影响实验研究

为了研究空气喷注环缝宽度对两相旋转爆轰波压力与频率特性的影响,通过改变环缝宽度与当量比开展了大量实验研究。旋转爆轰发动机环形燃烧室外径、内径以及长度分别为204mm、166mm和155mm。汽油和高温空气采用高压雾化喷嘴与环缝对撞喷注的方式进行混合,以此提高推进剂的掺混效果与活性,发动机采用预爆轰管作为点火装置。实验通过燃烧室内测得的高频动态压力信号,对两相旋转爆轰波的传播稳定性、压力特性以及频率特性进行了详细分析。实验结果表明:在不同环缝宽度下均实现了高总温空气与汽油的两相旋转爆轰。当环缝宽度为3mm和4mm,旋转爆轰波平均峰值压力与传播频率均随着当量比增大而增大;增加环缝宽度至6mm,爆轰波传播稳定性变差,平均峰值压力与传播频率随当量比先增大后减小。当环缝宽度为4mm,获得的旋转爆轰波平均峰值压力最高,压力脉动强度最小,爆轰波传播稳定性最强。在一定工况范围内,增加当量比可有效降低爆轰波峰值压力脉动强度。此外,随着空气环缝宽度的增加,爆轰波传播频率整体降低。当环缝宽度为3mm,当量比为1.19时,爆轰波以单波模态在环形燃烧室内连续旋转传播,平均传播速度约为1176.6m/s,爆轰波传播速度存在严重亏损。     

轴向充磁圆筒型永磁直线同步电机气隙磁场解析计算

介绍了一种基于许-克变换法的轴向充磁结构圆筒型永磁直线同步电机(TPMLSM)气隙磁场解析计算方法。首先采用许-克变换法计算出无齿槽时电机的气隙磁场;然后利用许-克变换法求取初级铁心开槽时的气隙相对比磁导函数,分析铁心开槽对气隙磁场的影响;最后通过无齿槽时的气隙磁场与有齿槽时的气隙磁场相对比磁导函数得到有齿槽时电机的气隙磁场分布。同时给出了该种充磁结构TPMLSM气隙磁场解析计算表达式,并以1台36/12极槽配合轴向充磁TPMLSM样机进行试验。试验结果证明空载气隙磁场的有限元分析值与解析值较吻合,空载电动势(EMF)计算值、试验测试值、有限元分析值一致。     

基于有效透气量对火星降落伞气动力系数预测分析

针对火星探测任务中降落伞开伞环境为低密度大气的特点,本文由降落伞气动力系数与透气量关系,提出了通过降落伞有效透气量预测降落伞气动力系数的方法,该方法先由织物透气量试验获取伞衣透气量拟合曲线和透气量常数,再根据风洞试验得到两种有效透气量下的气动力系数,然后由有效透气量插值获取了盘缝带(DGB)伞火星大气条件下气动力系数,并且通过空投试验数据对该方法进行验证。计算结果表明,在火星条件下,降落伞气动力系数与风洞条件下变化趋势基本一致。Ma 0.4工况阻力系数的变化范围为0.583～0.622,Ma 0.8工况阻力系数的变化范围为0.438～0.494。     

Numerical investigation of windage heating within shrouded rotor-stator cavity system with central inflow

The rotating disk surface temperature rise due to windage heating effect by numerically modeling the turbulent flow within a rotor-stator cavity which is available with a peripheral shroud and imposed through airflow was dealt with. The windage heating may be defined as viscous friction heating caused by relative velocity differences across the boundary layers between the fluid and the rotating disk surface. The kinetic energy dissipation process could transform the rotating shaft power into thermal heating. Commercial finite volume based solver, ANSYS/CFX was employed to numerically simulate this physical process by using the shear stress transport (SST) turbulence model. CFD results include the rotating disk surface temperature axial distribution and tangential velocity distribution of the fluid domain. The velocity difference between the result obtained by particle image velocimetry (PIV) experiments and CFD simulation are within 5%. The adiabatic disk temperature rise can be calculated by the tangential velocity of disk and fluid in large gap ratio and turbulent parameter. CFD temperature distribution results and those estimated via velocity differences are within 10%.     

激励方式对多段翼型升力特性影响的实验研究

缝道流动参数对多段翼型气动特性非常重要。通常采用改变翼型外形、缝道几何参数组合以及流动主／被动控制来改变缝道流动参数,提高多段翼型的气动性能。在不同的声激励方式下,通过风洞实验的方法研究多段翼型升力特性变化的规律,以探索提高增升效果的新途径。采用NF-3风洞实验,着重研究声源在模型表面的位置及排列方式对翼型升力特性影响的规律,包括单点激励、单排多点激励、多排多点激励、M型多点激励等四种不同的激励方式。结果表明：在GAW一1两段翼型的襟翼上表面加入弱声激励,翼型的升力系数有了一定变化;不同的激励方式对翼型升力系数的影响不同;在研究范围内,单点声激励使翼型的升力系数减小,M型多点声激励使翼型的升力系数少量增加。     

飞机舱门类部件气动载荷风洞试验研究

总结了飞机舱门类部件气动载荷的多种预测方法,并对舱门类部件载荷试验技术进行了讨论。在工程实践中,发现使用部件测力风洞试验和表面测压试验两种方法给出的舱门类部件关闭状态气动载荷相差较大。经试验验证,缝隙效应导致关闭状态下舱门类部件测力方法存在较大的误差,难以准确预计气动载荷。建议采用表面测压的方法给出关闭状态下舱门类部件的气动载荷。     

中继卫星H∞姿态稳定控制研究

 主要研究中继卫星H_∞回路成形姿态稳定控制问题。中继卫星具有弱阻尼的柔性模态频率和晃动模态频率,并且模态频率具有不确定性,同时系统增益也存在有较大的变化。首先利用拉格朗日方程建立了该卫星的动力学方程,描述了系统存在的结构不确定性,然后设计了H_∞回路成形控制器。在设计过程中,首先提出了控制系统所需要满足的鲁棒稳定性和鲁棒性能指标;随后利用H_∞回路成形理论设计了卫星的姿态稳定控制器,利用ν间隔度量方法对所设计的控制器进行了降阶处理,并且对所设计的控制器进行了鲁棒稳定性和鲁棒性能分析;最后通过数学仿真证明了所设计的控制器的有效性。