薄板几何尺寸对等离子电弧加热弯曲成形的影响

主要研究等离子电弧加热弯曲成形过程中薄板的厚度、长度、宽度以及薄板扫描线距自由端的距离等对等离子电弧弯曲成形的影响。     

民用飞机翼梢小翼多约束优化设计

采用Lagrange乘数优化方法,约束升力系数和机翼翼根弯矩,通过修改机翼 翼梢小翼组合体的结构外形,减小机翼的诱导阻力和形状阻力,提高机翼的展向效率和升阻比的大小。成功的实例设计结果表明,本文方法对民用飞机机翼-翼梢小翼的设计具有应用价值。     

整体壁板填料辅助滚弯成形的动力显式分析方法

基于动力显式有限元方法,研究了整体壁板填料辅助滚弯成形分析方法。为了评估动力显式方法分析准静态问题的动态效应,引入系统动能和内能的比值作为动态影响误差,给出了确定虚拟加载速度的准则,建立了整体壁板填料辅助滚弯成形动力显式有限元模型,并进行了应力应变分析,最后对显式建模方法进行了验证。由此,为整体壁板结构参数和成形工艺参数设计与优化、成形失效分析等提供了有效的分析手段。     

充气机翼承载能力和气动特性分析

应用结构力学和材料力学的相关理论分析了一种充气机翼的承载能力,基于充气机翼特性和工程要求分析,确定了充气机翼失效的条件,建立了充气机翼弯曲变形的力学模型,并通过试验验证了该模型的合理性;然后,利用FLUENT 6.3对该种充气机翼翼型进行了气动特性仿真分析,并与相应的标准翼型进行了对比.最后,将三维充气机翼的气动载荷仿真数据导入Patran,对充气机翼在飞行状态下的应力和变形进行了有限元分析.      

Nb-10Si合金室温断裂韧性研究

利用真空电弧熔炼制备了处于亚共晶区的Nb-10Si-xMo(x=5,15)复合材料,采用扫描电子显微镜(SEM)和X射线衍射(XRD)分析了在1200℃退火100h后复合材料的微观组织形貌、相组成和断口形貌,并测定了Nb-10Si-Mo复合材料的显微硬度。用单边切口悬臂梁法(SENB)研究了加入合金元素后复合材料室温韧性的变化。深入分析了合金元素对材料韧性相变形行为和复合材料室温断裂韧性的影响。     

Cross-sectional deformation of H96 brass double-ridged rectangular tube in rotary draw bending process with different yield criteria

Different yield criterion has great difference in predicting the deformation of tube with different material. In order to improve the prediction accuracy of the cross-sectional deformation of the double-ridged rectangular tube (DRRT) during rotary draw bending (RDB) process, Mises isotropic yield criterion, Hill’48 and Barlat/Lian anisotropic yield criteria commonly used in practical engineering are introduced to simulate RDB of DRRT. The inverse method combining uniaxial tensile test of whole tube and response surface methodology was proposed to identify the parameters of Hill’48 and Barlat/Lian yield criteria of small-sized H96 brass extrusion DRRT as well. Then based on ABAQUS/Explicit platform, the FE models of RDB process of DRRT considering Mises, Hill’48 and Barlat/Lian yield criteria were built. The results show that: The variation trend of cross-sectional deformation ratio is same when using different yield criteria. The cross-sectional deformation ratio by using Mises yield criterion is close to that by using Hill’48 yield criterion. However, there is a quite difference between by using Barlat/Lian yield criterion and by using Mises or Hill’48 yield criteria. The prediction values of cross-sectional height deformation by using three yield criteria all underestimate the experiment ones, and the prediction values of cross-sectional width deformation overestimate the experiment ones. By comparing the simulation results of cross-sectional deformation of the DRRT with different yield criteria and experiment ones, Barlat/Lian yield criterion is found to be suitable for describing the RDB process of DRRT.     

Effects of tooth bending damage on the leakage performance and rotordynamic coefficients of labyrinth seals

Tooth bending damage resulting from an intense impact by the rotor sometimes occurs in the transient operation. To investigate the influence of after-damage clearance and tooth bending length on the leakage performance and rotordynamic coefficients of labyrinth seals, three tooth bending damages were taken into consideration, including the unbent tooth damage (abbreviated as Unbent), the partial tooth bending damage (abbreviated as Pbent) and the complete tooth bending damage (abbreviated as Cbent). The transient CFD solution was utilized to calculate the leakage flow rates and rotordynamic coefficients of labyrinth seals with clearances of 0.3, 0.4, 0.5, 0.6 mm for three tooth bending damages. The obtained result shows that the Unbent tooth damage leaks least while the Pbent tooth bending damage leaks most, and an increase of 6.1% for Cbent tooth bending damage and an increase of 19.4% for Pbent tooth bending damage are discovered at the tooth clearance of 0.6 mm in comparison with the Unbent tooth damage. Compared to the Unbent tooth damage, the effective damping for Pbent tooth bending damage and Cbent tooth bending damage is lower and drops by 9.7%–33.6% and 8.5%–22.6% respectively at the tooth clearance of 0.6 mm, suggesting that Pbent tooth bending damage or Cbent tooth bending damage tends to weaken the seal stability when compared to the Unbent tooth damage.     

网络计划技术在落锤模项目中的应用

针对某型飞机油箱壳体落锤模加工周期长的问题,采用网络计划技术,找出关键因素和关键线路；打破常规,采用数控加工方法加工落锤模,并对其关键制造过程进行计划和控制,大大缩短了模具制造时间,满足了油箱落锤模的交付要求.     

‘Size effect’ related bending formability of thin-walled aluminum alloy tube

Aluminum alloy (Al-alloy) thin-walled (D/t > 20, diameter D, wall thickness t) bent tubes have attracted increasing applications in many industries with mass quantities and diverse specifications due to satisfying high strength to weigh ratio requirements of product manufacturing. However, due to nonlinear nature of bending with coupling effects of multiple factors, the similarity theory seems not applicable and there occurs a challenge for efficient and reliable evaluation of the bending formability of thin-walled tube with various bending specifications. Considering the unequal deformation and three major instabilities, the bending formability of thin-walled Al-alloy tube in changing tube sizes such as D and t are clarified via both the analytical and FE modeling/ simulations. The experiments of rotary draw bending are conducted to validate the theoretical models and further confirm ’size effect’ related bending formability. The major results show that (1) The anti-wrinkling capability of tube decreases with the larger D and smaller t, and the effect significance of t is larger than that of D even under rigid supports; (2) The wall thinning increases with the larger D and smaller t, and this tendency becomes much more obvious under rigid supports; (3) The cross-section deformation increases with the larger D and smaller t according to the analytical model obtained intrinsic relationship, while this tendency becomes opposite due to the nonlinear role of mandrel die; (4) The size factor D/t can be used as a nondimensional index to evaluate both the bending formability regarding the wall thinning and cross-section deformation.     

Effects of geometrical parameters on wrinkling of thin-walled rectangular aluminum alloy wave-guide tubes in rotary-draw bending

Inner flange and side wrinkling often occur in rotary-draw bending process of rectangular aluminum alloy wave-guide tubes, and the distribution and magnitude of wrinkling is related to geometrical parameters of the tubes. In order to study the effects of geometrical parameters on wrinkling of rectangular wave-guide tubes, a 3D-FE model for rotary-draw bending processes of thin-walled rectangular aluminum alloy wave-guide tubes was built based on the platform of ABA-QUS/Explicit, and its reliability was validated by experiments. Simulation and analysis of the influence laws of geometrical parameters on the wave heights of inner flange and side wrinkling were then carried out. The results show that inner flange wrinkling is the main wrinkling way to rectan- gular wave-guide tubes in rotary-draw bending processes, but side wrinkling cannot be neglected because side wrinkling is 2/3 of inner flange wrinkling when b and h are smaller. Inner flange and side wrinkling increase with increasing b and h; the influence of b on side wrinkling is larger than that of h, while both b and h affect inner flange wrinkling greatly. Inner flange and side wrinkling decrease with increasing R/h; the influence of h on inner flange and side wrinkling is larger than that of R.