基于自由胀形的弯曲管材变形行为

随着制造业轻量化的发展趋势,复杂弯曲异形充液成形管件的应用日益广泛。为了更好地研究弯曲异形复杂管件在充液成形过程中的变形规律,进行可靠的工艺设计。本文通过结合薄膜理论和塑性变形理论对弯曲管件在自由胀形状态下的应力应变进行了理论解析,并通过有限元(FE)分析对理论计算模型进行了验证。FE分析结果与理论模型基本吻合。同时分析了管材在绕弯过程的硬化行为,并探索了在不同的弯曲硬化状态下弯曲管材在自由胀形过程下的破裂位置的规律,并且用实验进行了验证,实验结果与FE分析结果吻合。     

边条翼布局双垂尾抖振表面脉动压力风洞实验研究

对边条翼布局双垂尾发生抖振时的表面脉动压力进行了风洞实验研究。实验在西北工业大学NF-3风洞进行。实验迎角范围:10°~40°,风速:50m/s。实验测量了垂尾内外侧表面各9处的脉动压力,并将脉动压力沿表面积分近似得到垂尾的根部弯矩响应。实验同时测量了垂尾根部应变、翼尖前缘及后缘的加速度响应。实验结果表明,通过不同测量方法得出的垂尾抖振响应规律一致,得到的垂尾抖振起始迎角相同,这表明垂尾的抖振响应是由边条涡破裂流作用在垂尾表面的脉动载荷引起的;随迎角增大,边条涡破裂流的能量不断增加,且越来越集中于低频范围,但当迎角过大时,边条涡的破裂点远离垂尾,破裂涡的能量耗散很大,从而作用在垂尾表面的脉动载荷减弱。     

Integrated passage design based on extended free-form deformation and adjoint optimization

Inspired by the three-dimensional design of flow passages in turbomachinery, this study proposes the concept of integrated passage design. The capability of adjoint method for efficient optimization and the flexibility of the parameterization method based on extended free-form deformation have been considered to develop a feasible approach to design an integrated passage. This concept was applied to redesign a typical transonic fan, Rotor 67, and the results were analyzed by CFX. It is shown that the passage was adequately adjusted in all three dimensions and reduced the strength of shock wave and wake-induced flow. In particular, the secondary flow was appropriately reorganized and the corner separation was well controlled in the end wall region, leading to significant improvements in adiabatic efficiency and diffusion.     

Ultrasonic constitutive model and its application in ultrasonic vibration-assisted milling Ti3Al intermetallics

Ultrasonic vibration-assisted technology is widely utilized in the performance research and manufacturing process of metallic materials owing to its advantages of introducing highfrequency acoustic systems. However, the acoustic plasticity constitutive model and potential mechanism, involving Ti₃Al intermetallic compounds, have not yet been clarified. Therefore, the Ultrasonic-K-M hybrid acoustic constitutive model of Ti₃Al was established by considering the stress superpos...     

超高温陶瓷改性C/SiC复合材料的制备及其性能

以碳纤维为增强体,聚碳硅烷和聚烷基铪为前驱体,采用前驱体浸渍裂解(PIP)工艺制备C/Si C-HfC复合材料,将其与同种工艺所得C/SiC复合材料进行对比评价分析。发现C/SiC-HfC复合材料具有较低密度和较好的高温力学性能,且在1 650℃静态氧化实验中,含有HfC的基体对纤维具有更佳保护效果。C/SiC-HfC密度约为1.92 g/cm~3,常温弯曲强度为345 MPa,1 800℃高温无氧环境弯曲强度可达424 MPa。C/SiC-HfC复合材料表现出更加优异高温力学性能是由于HfC组分的添加抑制了SiC晶粒的生长,降低了基体内部较大裂纹产生的概率。在1 650℃空气环境下,含有HfC的基体对纤维具有更佳保护作用,主要是由于HfC组分的添加使材料表面的SiC及时氧化成SiO_2,SiO_2在纤维和基体表面形成包覆层,防止了材料内部的进一步氧化。     

计及横向剪切效应的环形谐振子理论研究CSCD

经典环形谐振子理论是一种基于忽略横向剪切变形假设建立的环理论,因而无法准确求解高径比较大的环问题。为了克服上述不足,基于Timoshenko理论和哈密顿原理,建立考虑横向剪切效应的环形谐振子新理论,包括广义本构关系、平衡方程和周期性条件等。利用经典的布勃诺夫-伽辽金法,并结合有限元法,获得谐振子在缓慢、匀速转动过程中二阶弯曲角频率和进动系数的理论解。研究表明,横向剪切变形会在一定程度上影响环形结构二阶弯曲角频率和进动系数的计算结果;环形谐振子的进动系数不是恒定的,它会随着高径比h/r的增大而缓慢地减小。     

离轨帆弹性桅杆力学性能分析

采用有限元分析软件ABAQUS分析弹性桅杆几何参数对其力学性能的影响,为离轨帆弹性桅杆设计提供一定的理论依据。结果表明:增加壳体厚度、保持弧长不变,减小曲率半径以及增大壳体截面圆心角都能有效提高离轨帆自动展开能力及弹性桅杆支撑刚度;弹性桅杆的弯曲内部应力只与材料属性、曲率半径、缠绕半径以及壳体厚度有关;曲率半径减小、壳体厚度增加都会增大弹性桅杆的弯曲内部应力,有可能会导致弹性桅杆在缠绕时发生塑性变形。因此,在对弹性桅杆设计时,需综合考虑弹性桅杆几何参数对其展开能力以及缠绕性能的影响。     

Study on the Deformation Behavior of Mg-Gd-Y-Zn-Mn Wrought Magnesium Alloys by Visco-plastic Self-consistent Modeling

The plastic deformation behavior of new Mg-Gd-Y-Zn-Mn magnesium alloys gains great necessity to clarify and understand the mechanism deeply. In the present work， the tensile mechanical property test and visco-plastic self-consistent (VPSC) model are used to investigate the activities of deformation modes of VW84M and VW94M magnesium alloys during the tensile deformation. The results show that the mechanical properties of the above extruded alloys are similar but VW94M has higher strength than VW84M after the same aging process. Compared with the extruded alloys， the as-aged alloys have significantly higher activation of pyramidal slip at the later stage of plastic deformation. In addition， the as-aged VW94M alloy with higher strength has the largest activity of pyramidal slip. In summary， the addition of Gd increases the critical resolved shear stress (CRSS) in each slip system of VW94M， while the increase in the strength and the decrease in the elongation of as-aged alloys are associated with the significant activation of pyramidal slip.     

Evolution mechanism of lamellar α and interlayered β during hot compression of TC21 titanium alloy with a widmanstätten structure

TC21 titanium alloy, as an important metal to fabricate the aircraft structural components, has attracted great attentions recently. A TC21 titanium alloy with widmanstätten structure was isothermally compressed. Based on the microstructure observation, the evolution of initial β grain, Grain Boundary α phase (α_GB), lamellar α and interlayered β was systematically investigated. The results showed that, with the increasing of height reduction, the α_GB underwent an evolution process from bending/kinking to breaking inducing the corresponding blurring of initial coarse β grain outline. Meanwhile, a significant phase transformation from α to β took place at the terminations of broken α_GB. The evolution of lamellar α and interlayered β in the colony was closely related to their deformation compatibility. In the α colony, the interlayered β experienced a larger deformation amount than lamellar α. The higher distortion energy promoted the occurrence of Dynamic Recovery (DRV) and Dynamic Recrystallization (DRX) to generate many Low Angle Boundaries (LABs) and High Angle Boundaries (HABs) in interlayered β, which induced an apparent grain refinement of β phase. On the contrary, the lower distortion energy and low deformation temperature suppressed the occurrence of DRV/DRX and restrained the globularization of lamellar α. Furthermore, the microstructure observation clearly revealed that the shearing separation mechanism dominated the evolution of the α phase from lamellar to short bar-like morphology.     

An alternative method to reduce process-induced deformation of CFRP by introducing prestresses

Process-induced deformation is an important limiting factor to the application of high performance composite structures. An alternative method to reduce process-induced deformation is proposed by introducing prestress to a single layer or part of the layers instead of all the applicable layers. In this method, the necessary prestress level that applied to the single layer was in the reasonable range. Two kinds of unsymmetric laminates are manufactured at varying prestress levels. The experimental results described that the curing deformation is changed rapidly with the growing prestress level and flipped after a certain prestress level. Moreover, there is a good linear relationship between prestress level and final curing deformation, which gives a convenient way to calculate the prestress level that can fully counteract the curing deformation. The numerical model to predict the curing deformation was built. A good agreement between the numerical and the experimental results shows the effectiveness of the numerical model. To predict the prestress level that can fully counteract the curing deformation, an analytical model is also proposed. Theoretically, the prestress method can fully counteract the curing deformation of the specimens, while the experimental results show that the prestressing layer reduces more than 80% of the curing deformation.