搅拌摩擦点焊技术简介

搅拌摩擦点焊(FSSW)是在搅拌摩擦焊的基础上开发的一种新型固相修补焊接技术,具有接头质量高、缺陷少、变形小等优点。详细阐述了搅拌摩擦点焊焊接原理和技术特点,介绍了国内外研究现状及其在汽车等制造业中的应用,指出搅拌摩擦点焊在运载工具铝合金结构件制造过程中具有重要意义,是未来铝合金连接技术的发展方向之一。     

GH3600精细薄壁管内壁折叠缺陷分析

为了提高GH3600精细薄壁管质量,利用内窥镜和扫描电镜,对管材内壁折叠缺陷进行了解剖观察,测量了折叠的深度,并分析了折叠缺陷产生的原因和它对后续成型的影响,提出了避免折叠缺陷的工艺改进措施。     

硅化物涂层对铌钨合金的热防护行为研究

钨合金作为轨姿控液体火箭发动机推力室身部的主要结构材料,在工作环境中易发生氧化粉化,必须在合金表面涂覆高温抗氧化涂层。利用涂覆及真空烧结复合工艺在铌钨合金表面制备高温抗氧化涂层,研究硅化物涂层对铌钨合金的热防护行为,包括涂层成型过程、高温抗氧化行为、高温抗热震行为及试车热冲刷行为等,试验结果为:涂层在1700℃下的氧化寿命为11±0.78 h,1800℃下的氧化寿命为5±0.46 h,1650℃~室温的水冷热震循环次数为124±9次,1600~800℃下的空冷热震循环次数为3410±124次,并且在热试车考核中涂层通过了长程10000 s的考核,分析硅化物涂层的性能和失效机制,总结了硅化物涂层的热防护机理,研究的新型硅化物涂层在高温条件下具有较好的性能。     

轻质钛合金喷管在氢氧发动机上的应用研究

为降低发动机质量,提高其推重比,将轻质高温钛合金TA15用于液氢液氧发动机推力室喷管,模拟了全尺寸再生冷却钛合金喷管的工作特性,设计了TA15钛合金铣槽式再生冷却缩尺喷管,采用扩散焊工艺生产了缩尺喷管试验件,成功进行了热试验.试验结果表明钛合金氢再生冷却缩尺喷管在高温富氢燃气环境下能够短时间安全稳定工作,传热可靠,最高气壁温达1 017 K,冷却通道流阻及氢温升实测值与计算结果基本一致.最后简要介绍了钛合金的氢脆特性.     

A fuzzy PID-controlled SMA actuator for a two-DOF joint

Shape memory alloy(SMA) actuator is a potential advanced component for servosystems of aerospace vehicles and aircraft. This paper presents a joint with two degrees of freedom(DOF) and a mobility range close to ±60 when driven by SMA triple wires. The fuzzy proportional-integral-derivative(PID)-controlled actuator drive was designed using antagonistic SMA triple wires, and the resistance feedback signal made a closed loop. Experiments showed that, with the driving responding frequency increasing, the overstress became harder to be avoided at the position under the maximum friction force. Furthermore, the hysteresis gap between the heating and cooling paths of the strain-to-resistance curve expanded under this condition. A fuzzy logic control was considered as a solution, and the curves of the wires were then modeled by fitting polynomials so that the measured resistance was used directly to determine the control signal. Accurate control was demonstrated through the step response, and the experimental results showed that under the fuzzy PID-control program, the mean absolute error(MAE) of the rotation angle was about 3.147. In addition, the investigation of the external interference to the system proved the controllable maximum output.     

Ti6Al4V钛合金大进给铣削切削力与切削温度的试验研究

采用可转位涂层硬质合金刀具对Ti6Al4V钛合金进行了大进给铣削试验,研究分析了大进给铣削Ti6Al4V钛合金时每齿进给量、切削速度、轴向切深以及径向切深等切削参数对切削力和切削温度的影响。研究结果表明,随着每齿进给量和轴向切深的增加,切削力均呈现增大的趋势,而切削速度和径向切深对削力的影响并不明显;随着每齿进给量和切削速度的提高,切削温度亦呈现升高的趋势。     

TC17钛合金激光喷丸应力场及支持向量机应力热松弛模型

对TC17钛合金进行了不同功率密度下激光喷丸强化,使用X射线衍射仪测试了激光喷丸冲击波诱导的残余压应力场的分布,测试了不同温度真空保温下残余压应力的热松弛规律,最后基于支持向量机理论建立了残余压应力热松弛预测模型,并用试验结果对模型进行验证.研究表明:TC17钛合金在功率密度为4GW/cm2时表层残余压应力场最佳;残余压应力在280℃和450℃真空保温150min后分别有11.24%和27.11%的松弛;在280℃和450℃交替保温160min后应力松弛33.9%;残余压应力在试验温度保温160min后有大部分剩余,可以有效提高TC17钛合金抗疲劳性能、基于支持向量机的预测模型能够较精确的表征TC17钛合金的应力松弛规律,满足工程使用要求,对其他材料表层残余压应力热松弛分析具有借鉴意义.      

Aero-engine fault diagnosis applying new fast support vector algorithm

A new fast learning algorithm was presented to solve the large-scale support vector machine ( SVM ) training problem of aero-engine fault diagnosis.The relative boundary vectors ( RBVs ) instead of all the original training samples were used for the training of the binary SVM fault classifiers.This pruning strategy decreased the number of final training sample significantly and can keep classification accuracy almost invariable.Accordingly , the training time was shortened to 1 / 20compared with basic SVM classifier.Meanwhile , owing to the reduction of support vector number , the classification time was also reduced.When sample aliasing existed , the aliasing sample points which were not of the same class were eliminated before the relative boundary vectors were computed.Besides , the samples near the relative boundary vectors were selected for SVM training in order to prevent the loss of some key sample points resulted from aliasing.This can improve classification accuracy effectively.A simulation example to classify 5classes of combination fault of aero-engine gas path components was finished and the total fault classification accuracy reached 96.1%.Simulation results show that this fast learning algorithm is effective , reliable and easy to be implemented for engineering application.     

基于隐身的三维航迹规划研究

为提高飞行器对地攻击效能,必须对其三维航迹规划技术进行研究。考虑到威胁并非不可穿越,建立了间歇式暴露模型;通过考虑飞行器姿态变化对暴露范围的影响,建立了飞行器战术隐身模型;对传统稀疏A*算法进行了改进,有效提高了规划速度,在此基础上提出了具有实时规划能力的分步规划算法,并给出了解决在线重规划的方法;最后,在真实地形下进行了仿真验证,仿真结果证明了所建模型及算法的有效性和实用性。     

热等静压温度对K447A高温合金显微组织及性能的影响

研究了热等静压温度对K447A合金显微组织及性能的影响。测试了合金的持久性能和室温拉伸性能。利用金相显微镜(OM)和扫描电镜(SUM)观察了合金显微组织。结果表明,1185～1210℃/180MPa/4h(+1185℃/2h,AC+1100℃/4h,AC+870℃/20h,AC)下,随热等静压温度的提高,合金中显微疏松逐步闭合,碳化物逐步细化和球化;γ-γ’共晶相尺寸和数量逐步减小,共晶特征趋于不明显;晶界呈不连续颗粒状;存在大、小两种尺寸的γ’相。经1185～1210℃HIP处理的合金980℃/200MPa持久性能大幅提高;经1195℃HIP的合金760℃/724MPa持久性能达到最高。经1210℃HIP处理的合金980℃/200MPa持久性能达到最高。180MPa/4h条件下,K447A合金合适的热等静压温度为1185～1210℃。