Experimental study of partially-cured Z-pins reinforced foam core composites：K-Cor sandwich structures

This paper presents an experimental study of a novel K-Cor sandwich structure rein- forced with partially-cured Z-pins. The influence of pultrusion processing parameters on Z-pins characteristics was studied and the effect of Z-pins on mechanical properties was disclosed. Differential scanning calorimetry （DSC） and optical microscopy （OM） methods were employed to determine the curing degree of as-prepared Z-pins and observe the implanted Z-pins in the K-Cor structure. These partially-cured Z-pins were treated with a stronger bonding link between face sheets and the foam core by means of a hot-press process, thereby decreasing burrs and cracking defects when the Z-pins were implanted into the Rohacell foam core. The results of the out-of-plane tensile tests and the climbing drum peel （CDP） tests showed that K-Cor structures exhibited superior mechanical performance as compared to X-Cor and blank foam core. The observed results of failure modes revealed that an effective bonding link between the foam core and face sheets that was provided from partially-cured Z-pins contributed to the enhanced mechan- ical performances of K-Cor sandwich structures.     

碳纤维增强点阵夹芯结构的屈曲强度

考虑到点阵芯层的结构形式及杆单元以拉压为主的变形模式,基于连续介质等效理论,提出了一种全新的位移场假设,并以此编写了计算点阵夹芯复合材料屈曲强度的有限元程序.通过与不同试样的压缩试验的比较,对碳纤维增强点阵夹芯结构的屈曲行为进行了分析,并且验证了程序的有效性.同时,采用程序,讨论了点阵参数(包括杆单元长度、半径及倾斜角)对点阵夹芯复合材料结构屈曲强度的影响规律.结果表明:芯层体积分数相同的情况下,金字塔型和四面体型点阵夹芯结构的屈曲强度相差不大,后者略高.所得结论对点阵夹芯复合材料结构设计具有一定的指导意义.      

曲面夹层结构成形压力和反弹分析

针对曲面夹层结构制造过程中的力学问题,分析了制造过程中曲面夹层结构的刚度变化,说明了曲面夹层结构的成形机理并给出了刚度计算公式.讨论了曲面夹层结构成形压力的计算方法,使用板壳理论推导出了小曲率曲面夹层结构的成形压力计算公式,给出了算例和计算结果.讨论了曲面夹层结构反弹的计算方法,给出了小曲率曲面夹层结构的反弹计算公式和算例的计算结果.分析了普通蜂窝、柔性蜂窝和微型桁架的变形特点,提出了曲面夹层结构夹芯的选择原则.     

Reduction of vibration by periodically stitched sandwich panel

This work reveals that the addition of periodically distributed stitches to sandwich structure enables a significant reduction of vibration in stop-band and this new functionality is systematically investigated. Firstly, a finite element model which is capable of taking into consideration the three layers of the sandwich as well as the stitches is developed. The diagram of dispersion is calculated by applying Floquet-Bloch theorem to the boundaries of unit cell. With properly chosen properties of stitches, a stop-band for flexural wave is observed. This stop-band is further confirmed by the forced response of a large stitched sandwich panel under point excitation. The level of vibration in the stop-band is significantly reduced. The influence of the stitch rigidity and density on upper and lower limits of stop-band is also examined, which confirms that stitched sandwich can be tuned to mitigate vibration in a certain frequency band with appropriate stitch properties. These investigations have demonstrated the potential application of stitched sandwich in the area of vibration reduction.     

带隔热层蜂窝夹层结构的超高速撞击特性研究

带隔热层的蜂窝夹层结构是航天器常用的结构材料。针对带隔热层蜂窝夹层结构开展了超高速撞击试验研究和数值模拟。通过试验获得了带隔热层蜂窝夹层结构的弹道极限方程,并利用该方程计算了带隔热层前板的等效厚度;同时采用光滑质点流体动力学(SPH)和有限元(FE)耦合的方法,对蜂窝夹层结构的超高速撞击过程进行了数值模拟,模拟结果表明:蜂窝芯限制了碎片云的径向膨胀,碎片云轴向流的导流和分流作用。     

复合材料夹层结构的弯扭稳定性

对复合材料层合板做面板,蜂窝做夹芯的夹层结构在受到弯、扭载荷作用下的稳定性进行了研究。面板采用对称铺层、等高度蜂窝夹芯,利用能量法对临界载荷进行了计算并给出了一些计算曲线。     

MTPS金属蜂窝夹芯结构尺寸效应的数值分析

金属蜂窝夹心结构是可重复使用金属热防护系统的主要子结构,优化其结构参数,是提高设计质量的重要环节。根据修正Gibson公式与最小势能、余能原理推导出蜂窝夹芯层的9个等效弹性参数。考虑金属蜂窝夹心结构总质量与沿厚度方向的挠度值多指标要求,采用有限元正交数值迭代模拟方法,对结构的尺寸效应进行分析,并优选出良好的结构参数。分析结果表明：影响最大的结构参数依次为金属蜂窝的高度、蜂窝的壁厚、面板厚度及蜂窝内切圆直径。     

软芯三明治梁受移动点载荷作用的动力响应

为了得到软芯三明治梁在移动集中载荷下的动力响应,基于扩展的高阶三明治梁理论和Hamilton原理,建立了任意节点的弱形式求积三明治梁单元,利用微分求积法的权系数显式表达式给出了单元刚度矩阵和质量矩阵的公式,并验证了刚度矩阵和简化质量矩阵的正确性和方法的有效性,结果表明弱形式的求积单元法具有精度和计算效率高的优点。然后,采用中心差分法首次给出了两端固支软芯三明治梁在移动集中载荷作用时的动力响应。本文的研究拓展了弱形式求积法的应用范围。     

金属梯度多孔夹芯板振动特性分析

金属梯度多孔材料芯层的胞孔壁厚度及半径沿芯层厚度方向逐渐变化,使得芯层的材料参数如密度和弹性模量等逐渐变化;采用金属梯度多孔材料代替传统均质多孔芯层会影响夹芯板的振动特性。基于高阶夹芯板理论且考虑梯度多孔芯层密度和弹性模量的耦合影响,建立了复合材料面层-金属梯度多孔夹芯板的振动方程。分析了3种密度的梯度芯层:单向分布、正梯度对称分布和负梯度对称分布对夹芯板固有频率的影响;最后讨论了3种梯度夹芯板在相同三角脉冲载荷作用下的振动响应。计算结果表明梯度芯层密度对称分布的夹芯板固有频率大于单向分布的夹芯板固有频率。     

直升机蜂窝夹层结构缺陷验收准则验证技术研究

蜂窝夹层作为一种特殊的复合材料结构,具有比强度、比刚度较高,性能易设计且便于大尺寸整体成型等诸多优点,广泛应用在航空器的结构设计中。但蜂窝夹层结构在制造、使用和维护过程中易出现脱／漏粘、冲击、磕碰等内在缺陷或外来损伤,可能导致结构强度的降低,从而危及结构安全。基于强度理论制定了一种直升机蜂窝夹层结构的静强度、疲劳强度和剩余强度综合验证思路与方法。针对典型结构的构型、缺陷类型和工程可检缺陷参数尺寸,设计了模拟真实蜂窝夹层结构的验证样件和缺陷预制技术,通过强度性能的试验和研究,获得了带有脱／漏粘缺陷、冲击／磕碰损伤等缺陷的结构强度缺陷容限值,为其缺陷验收准则的制定提供了技术依据。