可折叠铍青铜弹性豆荚杆焊接成型工艺

可折叠铍青铜豆荚杆的焊接成型是该类豆荚杆研制的难点之一,本文对铍青铜豆荚杆的储能点焊工艺进行了研究,分析了工艺参数及热处理对焊接接头名义剪切强度的影响,给出了优选的工艺参数为焊接电压180 V、保压7 s。在最佳工艺条件下成型并经过340℃/2 h时效处理后,焊接接头的名义剪切强度由52 MPa提高到68 MPa。铍青铜焊接接头的名义剪切断口随着焊接电压的增大,从焊接接头区域向热影响区转移。     

微阴极真空电弧点火起弧及加速机理研究综述

微阴极真空电弧推力器具有结构简单、重量轻、功耗低、比冲高等优点,因而在航天推进领域有着广阔应用前景.当前推力器设计研制、可靠性和寿命的提高等方面遇到的一些关键问题均与微阴极真空电弧放电过程的基本物理问题密切相关.对微阴极电弧推力器运行中涉及的电子发射、电极间起弧过程、阴极斑点形成及特点、烧蚀和形貌变化、电极间等离子体射...     

焊接过程电信号在线监测研究现状及发展趋势

详细介绍了各种在线监测和分析方法在焊接过程电信号监测以及焊接质量评估中的应用，分析每一种在线监测方法的特点和焊接质量方面的应用现状。对各种在线监测方法在焊接质量监测中应用的发展趋势进行了分析和预测。     

钛合金转子叶片系列焊机的研制及应用

针对各种新型航空发动机钛合金转子叶片阻尼台毗邻面耐磨性提高的迫切需求,研制成功JQGP-80型系列真空充氩高频感应钎焊设备,结合国产化材料及焊接工艺的全面突破,解决了钛合金叶片阻尼凸台磨损问题,为多种重点型号研制的顺利进行提供了强有力的硬件保障。     

基于B/S结构镁合金焊接数据库系统设计

文摘设计了基于B/S结构镁合金焊接数据库系统。系统采用ASP技术和网络数据库技术,设计镁合金焊接性查询、编辑以及系统管理等五大功能模块;通过对镁合金焊接的各方面的信息进行合理的、全面的分析和归纳;用户可以很方便地得到镁合金的焊接基本数据、各种试验结果,包括焊接性、相图以及CCT图等各方面的信息。对焊接行业数据共享,焊接生产和制造业数据共享体系建立具有一定的参考和实用价值。     

变极性等离子弧焊设备及其铝合金焊接工艺研究

介绍了国产变极性等离子弧焊（VPPAW）设备的组成、变极性电源主电路的工作原理。以及微机控制和焊炬等关键技术。用该设备对不同厚度的高强度可热处理强化铝合金试样、贮箱缩比及1：1试验件进行了VPPAW，并分析了接头形式、起弧与收弧、焊接工艺参数确定、常见缺陷、焊接组织及其力学性能。焊接试验结果表明，用VPPAW设备焊接的铝舍金厚度可达14mm，与交流钨极惰性气体保护焊（TIG）相比，其焊缝质量佳，接头性能优。     

5A06铝合金超快变换极性VPTIG焊接工艺

研发了一种适用于铝合金材料的新型超快速变换变极性焊接工艺,以5A06为焊接对象,通过X射线探伤、拉伸试验、金相分析以及扫描电镜等手段对超快变换VPTIG焊接工艺进行了试验研究.试验结果表明,超快变换变极性,11G焊接工艺能够显著改善和提高5A06铝合金的焊接质量.     

Special Technologies Related to Electron Beam Welding

In order to improve the manufacturing quality of electron beam welding,some technologies are developed by using the special features of electron beam.Comparing with the conventional electron beam welding,the usage of multi-beam technology and micro-beam technology are introduced.In addition.the development of beam diagnostic system is also presented.     

Friction Stir Welding of Metal Matrix Composites for use in aerospace structures

Friction Stir Welding (FSW) is a relatively nascent solid state joining technique developed at The Welding Institute (TWI) in 1991. The process was first used at NASA to weld the super lightweight external tank for the Space Shuttle. Today FSW is used to join structural components of the Delta IV, Atlas V, and Falcon IX rockets as well as the Orion Crew Exploration Vehicle. A current focus of FSW research is to extend the process to new materials which are difficult to weld using conventional fusion techniques. Metal Matrix Composites (MMCs) consist of a metal alloy reinforced with ceramics and have a very high strength to weight ratio, a property which makes them attractive for use in aerospace and defense applications. MMCs have found use in the space shuttle orbiter's structural tubing, the Hubble Space Telescope's antenna mast, control surfaces and propulsion systems for aircraft, and tank armors. The size of MMC components is severely limited by difficulties encountered in joining these materials using fusion welding. Melting of the material results in formation of an undesirable phase (formed when molten Aluminum reacts with the reinforcement) which leaves a strength depleted region along the joint line. Since FSW occurs below the melting point of the workpiece material, this deleterious phase is absent in FSW-ed MMC joints. FSW of MMCs is, however, plagued by rapid wear of the welding tool, a consequence of the large discrepancy in hardness between the steel tool and the reinforcement material. This work characterizes the effect of process parameters (spindle speed, traverse rate, and length of joint) on the wear process. Based on the results of these experiments, a phenomenological model of the wear process was constructed based on the rotating plug model for FSW. The effectiveness of harder tool materials (such as Tungsten Carbide, high speed steel, and tools with diamond coatings) to combat abrasive wear is explored. In-process force, torque, and vibration signals are analyzed to assess the feasibility of on-line monitoring of tool shape changes as a result of wear (an advancement which would eliminate the need for off-line evaluation of tool condition during joining). Monitoring, controlling, and reducing tool wear in FSW of MMCs is essential to the implementation of these materials in structures (such as launch vehicles) where they would be of maximum benefit.     

激光脉冲圈焊工艺研究与应用

基于有限元软件MSC.MARC软件平台Hypermesh软件模块仿真模拟了激光连续圈焊和激光脉冲圈焊的温度场分布,模拟结果表明:激光脉冲圈焊可有效控制被焊工件温度场分布,焊接热影响区小,为此采用激光脉冲圈焊工艺焊接簧片式电磁阀簧片组件.研究了激光焊接频率与焊点重叠率以及激光焊接速度与焊缝强度和焊点重叠率之间的关系,从而得出了激光脉冲圈焊焊接工艺规范,即激光峰值功率Pf--300 W,激光基值功率Pj=200 W,激光焊接速度v=3.33 mm/s,激光频率f=20 Hz等,采用该焊接规范焊接完成的簧片式电磁阀已经应用于嫦娥五号探测器推进分系统、轨道器子系统以及上升器推进子系统的液体动力装置之中,并已经完成了飞行和月球探测任务.