碳纤维增强复合材料车削表面质量分析

文摘以PCD刀具车削加工短切碳纤维/酚醛复合材料的表观质量为研究对象,通过开展正交试验,采用三维测量技术,研究切削三要素和刀尖圆弧半径对工件加工质量的影响;通过Design Expert软件,对加工因素的显著性进行分析。结果表明,随着切削速度v和进给量f的增大,表面粗糙度Ra逐渐增大,随着切削深度a_p和刀尖圆弧半径r的增大,Ra逐渐变小;试验显著因素为刀尖圆弧和进给量;最佳加工参数为：v=160 r/min、f=0.15 mm/r、a_p=0.6 mm、r=0.6 mm;通过加工试验和建模分析验证,结论可靠。     

微粒子喷丸技术研究进展

微粒子喷丸因其采用的弹丸介质尺寸小,具有强化基体表面并降低表面粗糙度的优点,已成为航空、能源动力等领域中一项重要的表面强化技术.目前对于该技术的研究仍处于对其强化机理的试验论证阶段,还未有完整的理论体系.对微粒子喷丸技术的原理和特点进行了综述,讨论了微粒子喷丸的强化机制,阐述了目前微粒子喷丸技术的研究现状及在各类材料中...     

三维扰动波在局部粗糙边界层中的稳定性研究

采用局部喷、吸、喷和吸组合来模拟局部粗糙壁面,数值计算获得稳定的三维边界层的基本流.在此基础上研究了三维扰动波在该基本流中的空间演化问题,讨论了局部粗糙的形式、分布结构对三维扰动波的幅值增长率及流动稳定性影响.计算结果表明:三维局部粗糙对三维扰动波的增长、涡的形成都起着激励的作用.扰动波演化产生的平均流修正及局部粗糙诱导展向速度的存在,影响着流体运动稳定性.与光滑壁面相比,三维局部粗糙作用下扰动波的传播角度与相位角发生明显变化,而不同形式的二维局部粗糙壁面边界层显示出不同的稳定特性.     

喷丸强化对AISI 420不锈钢固体粒子冲蚀行为的影响

研究了喷丸强化(SP)对AISI 420马氏体不锈钢抗同体粒子冲蚀(SPE)行为的影响.探讨了喷丸引起的表面残余压应力,表面粗糙度增大和表面加工硬化等三因素对SPE抗力的作用机制.结果表明:SP处理对AISI 420不锈钢在30°攻角下的SPE抗力无明显影响,但却降低了该钢在90°攻角下的SPE抗力.SP处理后进行表面抛光,则使该钢在两种攻角下的SPE抗力均得以提高.SP三因素对SPE抗力的作用机制主要有:表面粗糙化增大了试样表面对冲蚀粒子的有效暴露面积,因而降低了不锈钢在两种攻角下的SPE抗力;表面残余压应力能够有效抑制疲劳裂纹萌生和早期扩展,因而能有效提高AISI 420不锈钢的SPE抗力,特别是对90°垂直冲击条件下SPE抗力的提高作用更为明显;表面加工硬化提高了材料表面的微犁削抗力,因而对提高AISI 420钢在30°攻角下的SPE抗力有贡献,但是表面加工硬化层的抗多冲疲劳性能差,却不利于AISI 420钢在90°攻角下抗SPE性能的改善.     

前体边界层状态对高超声速进气道流动结构及性能的影响

采用CFD方法研究了前体边界层状态对轴对称高超声速进气道的波系结构、激波/边界层干扰特性以及流量捕获能力、总压恢复系数等的影响,获得了不同马赫数下进气道性能参数随一级锥边界层强制转捩位置的变化规律,并对采用二维粗糙体作为强制转捩措施给流场所带来的干扰进行了分析,研究中还对比了具体进气道设计方案间的差别.      

浮力磨粒球性能对工件抛光影响的实验研究

从制作浮力磨粒球材料的性能参数和加工参数入手,综合考虑影响抛光加工的多种因素,应用实验分析方法,研究了磨粒球的直径、磨粒球的层厚和浮力磨粒球抛光工件时的去除量、加工件表面品质的关系.并对抛光工件时浮力磨球的浮力对工件抛光的影响作了分析.     

TiAlN 涂层钻头钻削钛合金的实验研究

采用Ti Al N涂层硬质合金麻花钻对钛合金(TC4)进行钻削试验,研究了切削用量对轴向力、加工孔壁表面粗糙度和切屑形态的影响。结果表明:轴向力随着进给量的增加而增加,轴向力随着转速的增加而减小。运用指数公式模型对轴向力实验结果进行回归分析,得到轴向力与转速以及进给量之间的关系式,并对该方程进行了检验验证误差均小于7%;随着进给量的增加断屑能力逐渐增加,切屑长度逐渐变短。在低转速和进给量为50 mm/min时切屑形态为短螺旋形切屑,此时排屑和孔壁粗糙度均为最佳。     

Experimental study of hydrogen-rich/oxygen-rich gas-gas injectors

Five types of coaxial injectors were investigated experimentally using hot hydrogen-rich gas and oxygen-rich gas, which were respectively provided by a GH2/GO2 hydrogen-rich perburner and a GH2/GO2 oxygen-rich preburner. The injectors were the shear coaxial injector, the oxidizer post expansion coaxial injector, the fuel impinging coaxial injector, the central body coaxial injector, and the shear tri-coaxial injector. The characteristic velocity efficiency and the combustor＇s wall temperatures were obtained for different design parameters through the experiments. It can be con- cluded that angles of the oxidizer post expansion and the fuel impinging have little influence on the combustion performance and the wall temperatures. The contact area between fuel and oxidizer and the mass flow rate have significant impacts on the combustion performance. The shear tri-coaxial injector has the best combustion performance but also the highest wall temperatures among the five types of injectors.     

Prediction of horizontal gas–solid flows under different gravitational fields

In this paper the performance of horizontal pneumatic conveying under different gravity environments is evaluated. An Euler–Lagrange approach validated versus ground experiments is employed to predict the relevant particle variables such as particle mass flux, mean conveying and fluctuating velocities in terrestrial, lunar and micro-gravity conditions. Gravity reduced computations predict a reduction in the global particle–wall collision frequency. Also, in the case of low wall roughness and small particle mass loading, reduction of gravity acceleration implies an increase of particle–wall collision frequency with the upper wall of the channel affecting greatly the particle mass flux profile. In the case of high wall roughness and/or high particle-to-fluid mass loading (i.e., around 1.0) particle conveying characteristics are similar in the three gravity conditions evaluated. This is due to the fact that both, wall roughness and inter-particle collisions reduce gravitational settling. However, the influence of gravity on the additional pressure loss along the channel due to the conveying of the particles is much reduced.