Design and experimental performance verification of a thermal property test-bed for lunar drilling exploration

Chinese Chang'e lunar exploration project aims to collect and return subsurface lunar soil samples at a minimum penetration depth of 2 m in 2017. However, in contrast to those on the Earth, automated drilling and sampling missions on the Moon raise the risk of burning bits.Test-beds are required for testing the thermal properties of drill tools in a lunar environment. In this paper, a novel temperature measuring method based on thermocouples and a slip ring was proposed. Furthermore, a data acquisition system for a drilling process was designed. A vacuous,cryogenic, and anhydrous soil environment simulating the lunar surface was established. A drilling test-bed that can reach a depth of 2.2 m was developed. A control strategy based on online monitoring signals was proposed to improve the drilling performance. Vacuum and non-vacuum experiments were performed to test the temperature rising effect on drill tools. When compared with the non-vacuum experiment, the vacuum temperature rise resulted in a 12 °C increase. These experimental results provide significant support for Chinese lunar exploration missions.     

Thermal drill sampling system onboard high-velocity impactors for exploring the subsurface of Europa

The planned Europa Jupiter System Mission (EJSM) will provide a unique opportunity to place scientific instruments onto the surface of Jupiter’s moon Europa in the late 2020s. After the Galileo mission, this will be a long awaited chance to have a close glimpse into some of the mysteries of this moon. Care must be taken in the choice of in-situ science that will be undertaken on the surface.     

声发射监测钻头折断的实验研究

 金属切削过程中会发出声讯号。用声发射技术监测刀具破损是一个很有潜力的新方法。本文研究了声发射技术在钻头折断在线监测中的应用。实验结果表明,所设计的实验监测系统能可靠地监测钻头的折断,并可提前预报直径大于1.5mm钻头的折断。     

CNC六轴钻头刃磨机运动控制问题的分析与试验研究

 由微机控制的新型钻头刃磨机具有六根受计算机控制的运动轴。根据给定的钻头几何参数,利用微机计算出相应的刃磨参数,通过控制软件设计,可以刃磨多种钻型且具有较高的几何精度和重复精度,经刃磨试验表明该机床可以广泛用于制造领域内的钻头刃磨。     

双锋角钻头钻削碳纤维增强树脂基复合材料研究

采用双锋角钻头和普通麻花钻对T700碳纤维复合材料(CFRP)进行钻削试验,从钻削轴向力、制孔出口质量和表面粗糙度等方面分析双锋角钻头在不同加工参数下制孔特点,并与普通麻花钻进行对比。试验结果表明:与普通麻花钻对比,双锋角钻头钻削CFRP时钻削轴向力减小约20%,制孔出口质量更好,孔壁的表面粗糙度值减小,体现优异的切削性能更适合CFRP的制孔加工。     

麻花钻钻削碳纤维复合材料/铝合金叠层材料的轴向力研究

工艺参数和刀具参数对碳纤维复合材料/铝合金叠层材料的钻削轴向力及制孔质量具有重要的影响.使用普通硬质合金麻花钻对该叠层材料进行钻削试验,分析主轴转速、进给量、麻花钻顶角和螺旋角对钻削轴向力的影响规律,并对试验结果进行回归分析和方差分析,得到了关于工艺参数和刀具参数的初步优化结论.     

碳纤维复合材料/钛合金叠层钻孔工艺优化

在不同的工艺参数下用硬质合金麻花钻分别对碳纤维复合材料板和碳纤维复合材料板/钛合金叠层板进行钻孔,对钻孔过程用Abaqus有限元软件进行三维仿真,对比仿真和试验结果的轴向力和制孔效果。结果表明,在保证制孔的质量的前提下,选取合理的工艺参数,得到叠层材料制孔的工艺参数的优化结论。     

月壤剖面锥型螺旋刃成孔钻头设计

针对月壤剖面钻进成孔探测需求,提出一种锥型螺旋刃成孔钻头,建立其钻进排屑性能的理论模型,并以此开展钻头结构参数的优化设计。在此基础上,分析螺旋刃切削姿态及其切削参数,基于直线刃平面切削理论建立锥型螺旋刃成孔钻头钻进切削负载预估模型,开展锥型螺旋刃成孔钻头模拟月壤剖面钻进负载特性试验验证。研究结果表明,相比于直线刃钻头,锥型螺旋刃成孔钻头的钻进排屑性能更优,而且钻进切削负载模型与试验结果具有较好的吻合度。研究成果对我国拟实施的月面钻取采样工程具有重要的借鉴价值。     

Experimental,analytical and numerical investigation on tensile behavior of twisted fiber yarns

Stitched composite materials are emerging as a promising material due to their high interlaminar strength, combined performance and light weight. The mechanical properties of stitch yarns are very essential for stitched composite structures. In this study, the tensile behaviors of the twisted fiber yarn in stitched composites were investigated experimentally, analytically and numerically. Two kinds of cross-sectional area of twisted yarn are proposed and discussed. The paper presents an intersecting circle model to describe the cross-section of twisted fiber yarns, and a physics-based theoretical model to predict the effective tensile moduli. The numerical models take into account the cross-sectional characteristic and the twist architecture. The investigation shows that: the sum of each fiber area should be used for experimental analysis; and the cross-sectional area surrounded by the yarn profile should be used for theoretical predictions and finite element (FE) simulations. The relative errors of the prediction method and the FE simulation are less than 2% and 1%, respectively. The friction between the fibers is derived, and the effect of friction on mechanical properties is discussed. The investigation method will serve as a fundamental component of twisted fiber bundle/yarn analysis.     

手提电钻的噪音分析与研究

从实验和理论上研究了手提电钻在工作时产生噪音的主要噪声源及其特点,为减少其噪音提供了依据。