液体火箭发动机高转速诱导轮旋转空化

诱导轮是提高液体火箭发动机泵抽吸性能的重要部件,而高速诱导轮中出现的旋转空化现象有时会严重影响涡轮泵的正常工作。利用基于Rayleigh-Plesset方程的混合流体模型对某诱导轮2D叶栅中的非定常空化流动进行了计算,模拟了迁移速度比约为1.0~1.4的旋转空化现象,并对其内在机理进行了分析。通过水力实验,利用非稳态信号时-频谱分析技术,捕捉到多种工况下旋转空化的动力学特征,同时观测得到该非定常现象的发生区间和其它特性。     

涡轮泵转子的临界转速研究(Ⅳ)分布质量轴的传递矩阵法

根据旋转的 Timoskenko梁的运动微分方程式 ,导出分布质量轴段的 4× 4阶精确传递矩阵 ,计入轴分布质量的平动惯量、转动惯量、陀螺力矩和剪切变形的影响 ,并计算了三个转子的临界转速。算例的计算结果表明 ,轴模型是否按分布质量考虑、是否计入平动惯量、转动惯量、陀螺力矩和剪切变形 ,对临界转速有明显的差别 ;同时在等截面轴不分段情况下 ,传递矩阵的计算结果和精确解一致性很好 ,表明计算实际转轴临界转速时 ,只需按截面不同划分轴段 ,即所取的轴分段数量少 ,就可以达到很高的计算精度     

动静圆柱坐标系下N-S方程的分区算法及子域干涉处理研究

耦合了相对和绝对圆柱坐标系下三维Navier-Stokes方程,统一了动子域和静子域的控制方程;在子域计算中,采用高分辨率的三阶ENN格式及LU-SGS隐式解法;在子域干涉处理中,研究并对比了动静子域干涉面的重合处理与重叠处理;最终发展了一种新的既高效又准确的分区算法。通过对某带进口导叶的三级跨声速轴流压气机叶栅内三维紊流流场的数值模拟,验证了该分区算法的有效性,计算结果与实验数据吻合较好。     

跨声速涡轮叶栅两点优化目标函数研究

针对跨声速涡轮叶栅单点优化方法难以获得整体工况性能提升、多点优化方法难以确定合理目标函数形式的问题，提出了两点优化的方法。为了节约优化时间成本，优化过程采用EIF （Equivalent inviscid flow） 模型进行数值模拟，通过添加惩罚函数保证叶栅满足设计流量和负荷要求，并采用叶栅效率线性平均的目标函数形式进行评价。选择两组跨声速涡轮叶栅进行优化设计，并利用CFD方法分析叶型变化对流场马赫数、激波和损失产生的影响。结果显示，所提出的优化设计方法在保证设计工况性能的同时，能够提升叶栅整体工况性能。通过流场分析，揭示了激波结构变化对不同工况损失影响的定性规律。综合全文研究后，给出了一种适用于跨声速涡轮叶栅两点优化设计的目标函数形式。     

涡轮叶片内部微小V肋-凹陷涡复合冷却流动与传热数值模拟

为强化航空发动机涡轮叶片内冷通道传热性能,针对带有微小V肋-凹陷涡高效复合冷却结构矩形通道,采用Abe Kondoh Nagano （AKN） k-ε湍流模型数值模拟研究了肋高与凹陷深度组合对流动传热特性的影响机理。结果表明,当凹陷深度一定,复合结构的强化换热效果随肋高增加而增加,3mm肋高复合结构的传热相比纯凹陷提高了87.1%;当肋高一定,传热随凹陷深度增加先增强后基本保持不变,6mm深凹陷复合结构相比纯V肋提高了52.8%。通过在凹陷上游布置V肋,增强了越过V肋冲入凹陷内流体的湍动能,从而使凹陷前部回流区减小;同时来自微小V肋的涡流与凹陷内部的涡流相互作用,增强了整个流场的动量和热量输运,使通道换热均匀,并相较纯凹陷或纯V肋结构均有显著提升。     

1.5级涡轮前后轮缘密封封严流动特性研究

为了研究前后腔轮缘密封封严特性和封严出流与主流的交互作用,对转静叶片之间带有前后封严腔的1.5级涡轮进行了三维定常数值模拟,研究了不同封严流量下前后封严腔出口处流场分布并采用附加变量法对比分析了前后腔轮缘密封效率。结果表明：前封严腔主流燃气入侵位置主要受到来自上游导叶尾迹的影响,后封严腔主流燃气入侵位置主要受到下游导叶前缘位势场影响;封严出流影响了20%叶高以下的主流区域,增大了轮毂二次流强度;采用相同封严流量下时前封严腔的封严效率较后腔更低且有着更大的封严效率波动。     

Parametric study of turbine NGV blade lean and vortex design

The effects of blade lean and vortex design on the aerodynamics of a turbine entry nozzle guide vane (NGV) are considered using computational fluid dynamics. The aim of the work is to address some of the uncertainties which have arisen from previous studies where conflicting results have been reported for the effect on the NGV. The configuration was initially based on the energy efficient engine turbine which also served as the validation case for the computational method. A total of 17 NGV configurations were evaluated to study the effects of lean and vortex design on row efficiency and secondary kinetic energy. The distribution of mass flow ratio is introduced as an additional factor in the assessment of blade lean effects. The results show that in the turbine entry NGV, the secondary flow strength is not a dominant factor that determines NGV losses and therefore the changes of loading distribution due to blade lean and the associated loss mecha-nisms should be regarded as a key factor. Radial mass flow redistribution under different NGV lean and twist is demonstrated as an addition key factor influencing row efficiency.     

透平叶片变切削加工工艺数据库设计与开发

透平叶片是透平机械的核心零件之一,因其复杂的曲面造型和低刚度性,被认为是机械加工中的难题.通过Visual Basic编程语言进行叶片切削工艺数据库开发,在功能上实现面向叶片工艺变切削参数智能推荐、相似工艺实例推理和数控加工工序卡片、程序清单的输出,方便企业用户使用,提高工作效率和准确性..     

Numerical analysis for impacts of nozzle end-clearances on aerodynamic performance and forced response in a VNT turbine

It has been well known that nozzle end-clearances in a Variable Nozzle Turbine (VNT) are unfavorable for aerodynamic performance, especially at small openings, and efforts to further decrease size of the clearances are very hard due to thermal expansion. In this paper, both the different sizes of nozzle end-clearances and the various ratios of their distribution at the hub and shroud sides were modelled and investigated by performing 3D Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) simulations with a code of transferring the aerodynamic pressure from the CFD results to the FEA calculations. It was found that increasing the size of the nozzle end-clearances divided equally at the hub and shroud sides deteriorates turbine efficiency and turbine wheel reliability, yet increases turbine flow capacity. And, when the total nozzle end-clearances remain the same, varying nozzle end-clearances’ distribution at the hub and shroud sides not only shifts operation point of a VNT turbine, but also affects the turbine wheel vibration stress. Compared with nozzle hub clearance, the shroud clearance is more sensitive to both aerodynamic performance and reliability of a VNT turbine. Consequently, a possibility is put forward to improve VNT turbine efficiency meanwhile decrease vibration stress by optimizing nozzle end-clearances’ distribution.     

Effect of inlet rotating swirl on endwall film cooling for two representative hole arrangements

The swirl generator is widely used in lean-burn combustor to guarantee flame stability and reduce NO_x emissions. Thus, the non-uniformities induced by the swirler would affect and damage film-cooling effectiveness on the turbine components, even blow-off coolant coverage, to some certain extent. The arrangement of film-cooling holes was normally designed to be perpendicular to the axial direction and in standard straight row. In this work we experimentally studied the effects of inlet swirl and mass flow ratio on traditional film cooling holes arrangement and a new arrangement pattern whose holes are located along the isobars. Results indicated that the swirl perturbation would damage film coverage. The film-cooling effect of endwall on which the holes are along the isobars, is invariably more promising than that of endwall on which hole arrangement is perpendicular to axial with the same mass flow of coolant, whether the inlet conditions is uniform or not.