基于振型节径谱的失谐叶盘结构动态特性评价

基于叶盘结构振型的离散傅里叶变换,给出振型节径谱的定义。对于一个简化的叶盘结构,利用节径谱的概念对失谐叶盘的动态特性进行了评价和分析。在固有特性方面,基于节径谱改进了模态局部化因子的定义,得到了随机失谐叶盘的模态特性的统计特征;在响应特性方面,基于振型和激励节径谱的相似程度定义了模态激励因子,很好地解释了随机失谐程度的＂阈值＂效应和最优人为失谐的存在性。算例表明,节径谱是衡量的振型空间分布的重要指标,在失谐叶盘结构动态特性分析和评价中有着重要的应用。     

FGH96粉末高温合金涡轮盘淬火过程界面换热系数的研究

以试验方法研究了FGH96粉末高温合金涡轮盘在空冷、风冷和油淬等条件下的表面换热行为,进而反算求解得到了界面换热系数,并将其应用到实际盘件热处理过程的数值模拟当中。结果表明,油淬条件下的界面换热系数远大于其他两种冷却方式,其最大值约为空冷换热系数最大值的10倍。现有工艺适合文中涡轮盘的热处理,淬火应力低于材料对应温度的屈服强度。     

Effects of temperature distribution and level on heat transfer on a rotating free disk

In gas turbine engines, with the existence of the intense forced convection and significant buoyancy effects, temperature distribution and level on turbine or compressor disks affect the heat transfer characteristics strongly. In this paper, numerical simulations were performed to analyze these influences for a free disk, with the laminar and turbulent flow respectively. The influences of temperature distribution on the heat transfer were observed by using incompressible cooling air, and temperature profiles of nth order monomial and polynomial were assumed on the disk. The analysis revealed that the heat transfer for two flow states on the free disk is determined by the exponent n of the monomial profile when specifying the rotating Reynolds number; for an arbitrary polynomial profile, the local Nusselt number can be deduced from results of monomial profiles. To study the effects of temperature level on heat transfer singly, monomial profiles were used and the local Nusselt number of compressible and incompressible cooling air were compared.And both for two flow states, the following conclusions could be drawn: the relative difference of local Nusselt number is mainly controlled by nondimensional local temperature difference, and almost independent of the monomial's coefficient C, exponent n and the rotating Reynolds number. Subsequently, a correction method for heat transfer of the free disk is presented and verified computationally, with which the local Nusselt number, obtained with a uniform and low temperature profile, can be revised by arbitrary distribution and high temperature magnitude.      

涡轮盘低循环疲劳可靠性设计方法

基于现有疲劳试验数据,建立了涡轮盘材料GH4133合金的循环应力-应变概率模型,并提出涡轮盘低循环疲劳可靠性设计方法。以有限元分析软件ANSYS为平台,利用APDL语言进行了涡轮盘3维参数化建模;通过灵敏度分析确定了涡轮盘结构概率分析中的主要影响参数;通过涡轮盘结构低循环疲劳可靠性分析和关键结构几何参数的反复修改,满足了涡轮盘的疲劳可靠性设计指标。该方法可为发动机其他关键结构的疲劳可靠性设计分析提供参考。     

时序效应对涡轮尾迹传递过程影响数值研究

为了研究时序效应对尾迹传递过程的影响,利用基于密度修正的求解雷诺平均N-S方程的商用CFD软件对某一1.5级轴流低压涡轮级进行了详细数值模拟。通过调整第二级导叶的周向位置来产生时序效应,结合涡轮级中湍动能分布、叶片表面剪切应力分布等来详细分析时序效应对涡轮流场的影响。结果表明：同名叶栅数量比例是影响时序效应的一个重要因素,文中时序效应对涡轮效率影响很小,涡轮最大和最小气动效率之间相差0.1%。时序效应对涡轮性能的影响主要体现在尾迹与主流之间的掺混损失和尾迹诱导的边界层转涙损失两方面。当一条进口导叶尾迹在靠近出口导叶吸力面流过通道而与其相邻的另一条尾迹通过出口导叶压力面附近时,涡轮效率最大;当一条进口导叶尾迹撞击在出口导叶前缘而另一条尾迹从出口导叶通道中部通过时涡轮效率最小。     

用于快速仿真优化的改进差分进化算法及其应用

提出一种改进的差分进化算法,采用一种“位变”方法计算收缩因子,该方法首先根 据适应值对种群排序,然后根据各个体的排列位置确定收缩因子;采用正态分布函数对算法 参数进行随机扰动来维持种群的多样性;该算法还提出一种新的变异算子,并将其与基本的 差分变异算子结合使用以提高算法的寻优精度。经过对多个Benchmark函数的测试、分析和 比较,结果表明该算法具有较高的收敛精度和较快的收敛速度。最后将该算法用于火箭发动 机涡轮气动优化,以较小的计算成本将涡轮气动效率提高了2.5％。应用结果表明该算法 适用于快速仿真优化问题,能有效地节约计算成本。
     

叶-盘系统振动特性有限元分析程序实现

引入空间八节点等参数单元,对叶-盘结构进行了有限元网格划分.利用自行编制的有限元循环对称结构振动分析程序对叶-盘结构(泵叶轮及涡轮叶轮)进行了振动特性分析,并与ANSYS软件计算结果进行了对比.经过对比,本程序的计算结果与ANSYS软件的计算结果吻合良好,从而验证了本计算程序具有良好的工程计算精度.     

应用基于FEM的预成形最优化方法提高锻件变形均匀性

锻件变形分布不均匀将导致锻件各部位的组织和性能产生很大差异。应用基于正向有限元数值模拟和最优化方法进行坯料预成形设计的新方法,可显著提高锻件各部位的变形均匀性。首先介绍了以提高锻件变形分布均匀性为目的的坯料预成形最优化方法的基本原理,并针对典型的IN718合金涡轮盘锻件进行了坯料预成形设计。给出了预成形坯料与普通圆柱坯料的对比结果,并进行了相应的试验验证。结果表明,应用这种方法对IN718合金涡轮盘锻件进行坯料预成形设计,可使盘锻件各部位变形均匀性明显改善。     

Advanced multiple response surface method of sensitivity analysis for turbine blisk reliability with multi-physics coupling

To reasonably implement the reliability analysis and describe the significance of influencing parameters for the multi-failure modes of turbine blisk, advanced multiple response surface method(AMRSM) was proposed for multi-failure mode sensitivity analysis for reliability. The mathematical model of AMRSM was established and the basic principle of multi-failure mode sensitivity analysis for reliability with AMRSM was given. The important parameters of turbine blisk failures are obtained by the multi-failure mode sensitivity analysis of turbine blisk. Through the reliability sensitivity analyses of multiple failure modes(deformation, stress and strain) with the proposed method considering fluid–thermal–solid interaction, it is shown that the comprehensive reliability of turbine blisk is 0.9931 when the allowable deformation, stress and strain are3.7*10~(-3)m, 1.0023*10~9 Pa and 1.05*10~(-2)m/m, respectively; the main impact factors of turbine blisk failure are gas velocity, gas temperature and rotational speed. As demonstrated in the comparison of methods(Monte Carlo(MC) method, traditional response surface method(RSM), multiple response surface method(MRSM) and AMRSM), the proposed AMRSM improves computational efficiency with acceptable computational accuracy. The efforts of this study provide the AMRSM with high precision and efficiency for multi-failure mode reliability analysis, and offer a useful insight for the reliability optimization design of multi-failure mode structure.     

某型燃气轮机封严盘疲劳裂纹机理分析

为了系统研究某型燃气轮机封严盘疲劳故障的现象、机理、特点和原因,进行了封严盘故障损伤痕迹、断口形貌、材料成分、金相组织等分析;同时进行了强度(应力)和模态振动特性方面的有限元计算研究,在此基础上进行了共振特性分析。分析结果表明:该封严盘结构设计存在薄弱环节,其均压孔孔边径向应力水平高,孔边表面状态不佳,在一定振动应力作用下,均压孔边容易产生高周性质的疲劳裂纹。对防止某型燃气轮机封严盘产生疲劳裂纹失效提出修理和使用中应控制的要点。