Advanced multiple response surface method of sensitivity analysis for turbine blisk reliability with multi-physics coupling

To reasonably implement the reliability analysis and describe the significance of influencing parameters for the multi-failure modes of turbine blisk, advanced multiple response surface method(AMRSM) was proposed for multi-failure mode sensitivity analysis for reliability. The mathematical model of AMRSM was established and the basic principle of multi-failure mode sensitivity analysis for reliability with AMRSM was given. The important parameters of turbine blisk failures are obtained by the multi-failure mode sensitivity analysis of turbine blisk. Through the reliability sensitivity analyses of multiple failure modes(deformation, stress and strain) with the proposed method considering fluid–thermal–solid interaction, it is shown that the comprehensive reliability of turbine blisk is 0.9931 when the allowable deformation, stress and strain are3.7*10~(-3)m, 1.0023*10~9 Pa and 1.05*10~(-2)m/m, respectively; the main impact factors of turbine blisk failure are gas velocity, gas temperature and rotational speed. As demonstrated in the comparison of methods(Monte Carlo(MC) method, traditional response surface method(RSM), multiple response surface method(MRSM) and AMRSM), the proposed AMRSM improves computational efficiency with acceptable computational accuracy. The efforts of this study provide the AMRSM with high precision and efficiency for multi-failure mode reliability analysis, and offer a useful insight for the reliability optimization design of multi-failure mode structure.     

吸附式压气机叶栅端壁流场油流实验研究及数值分析

设计加工了压气机叶栅端壁试验件,安置在吸附式叶栅中间通道50%叶展处,用来研究无马蹄涡影响的端壁流场。通过油流显示方法得到了其在设计点4种抽吸流量下的近壁面流线分布。在抽吸缝所在相对弦长处,沿节距方向等距测取了8个试验件壁面静压值。应用Fine/Turbo软件包,采用全通道网格在设计点进行了数值计算,对试验件端壁流场进行补充分析,较好地解释了实验现象。研究发现,吸附式压气机原始叶栅端壁处的马蹄涡压力面分支未与叶型吸力面交汇,因此消除马蹄涡影响的近端壁油流试验件叶型表面负荷水平的提升主要来自于前段弦长范围内,在前40%轴向范围内叶型负荷平均提高了15.5%,并且叶型负荷随着抽吸流量的增加而增加,抽吸效率随着抽吸流量的增加而降低。在数值计算中,通过前缘处近壁面熵分布等值线最小值连线证实了油流实验中测得的角度θ客观上反映了前缘扰动区的作用范围。     

不同攻角下端壁射流旋涡控制扩压叶栅分离流动研究

为了研究端壁射流旋涡对扩压叶栅分离流动及性能的影响,采用数值模拟的方法,对不同攻角下带有端壁射流的50°折转角扩压叶栅进行了研究。结果表明:具有最优射流结构的旋涡发生器有效减弱了叶栅角区分离,零攻角下出口总压损失降低了8.9%;随着攻角的上升,射流对扩压叶栅气动性能的改善越显著;射流产生的旋涡可阻挡端壁低能流体向吸力面的迁移,并将主流流体卷入角区,角区流体动量增加、流动分离减弱,但旋涡与端壁二次流的掺混使得10%叶高以下的损失略微增大;射流参数决定了射流旋涡与吸力面的相对位置以及旋涡强度,对射流控制栅内流动分离效果有重大影响,需合理选择。     

基于流场计算的叶栅性能预测研究

通过对搜集到的损失和落后角模型进行优化筛选并修正,发展了一套基于S1流面计算结果的适用于亚音速叶型平面叶栅性能预测的组合模型。同时,考虑了轴向密流比对平面叶栅性能的影响,并验证了关于轴向密流比和落后角关联式的正确性。流场计算程序使用了S1流面无粘计算程序和附面层计算程序,更好地模拟了流场。通过计算与实验对比分析,验证了损失和落后角模型的有效性,为此类叶型的平面叶栅特性预测提供了数值计算技术。     

汽轮机数字电液控制系统在大型火电机组中的应用

丰城电厂4×300MW单元机组汽机控制采用了以WDPF集散系统为基础而构成的汽轮机数字电液控制系统(DEH-Ⅲ)。以DEH-Ⅲ为例对数字电液系统的组成、系统功能、运行方式和保护控制进行了介绍。     

跨声速叶栅通道中叶片压力面簸箕孔型气膜冷却特性

在跨声速叶栅通道内,试验研究了叶片压力面气膜冷却特性,详细地对比分析了在不同主流进口雷诺数(Re=17×105,37×105,57×105)、出口马赫数(Ma=081,091,101)及多个气膜吹风比(M=05～30)条件下的压力面簸箕孔型气膜冷却效率。试验结果表明:主流出口马赫数变化对气膜孔下游冷却效率的分布与具体数值均无影响;而主流进口雷诺数的影响较大。增大主流进口雷诺数使得气膜分离再贴附对应的吹风比相应增大,Re=17×105时在吹风比M=10时出现气膜分离与再贴附现象,而Re=37×105和Re=57×105对应的临界吹风比则分别为20和25;主流进口雷诺数越大,小吹风比下近孔区域的冷却效率越高,而在孔下游区域则相反;大吹风比下,则主流进口雷诺数越大冷却效率越小。     

舰船燃气轮机高压涡轮颗粒沉积特性研究

为了探究典型舰船燃气轮机高压涡轮叶栅通道内部的颗粒沉积分布规律,论文以分析随燃气进入涡轮叶栅通道内的颗粒的动力学及颗粒与壁面相互作用的特性为出发点,探究颗粒与涡轮叶片表面撞击后发生黏附与剥离以及沉积与反弹的相互作用准则,在此基础上构建相应的颗粒壁面沉积模型,采用数值模拟方法,建立气-固两相流无量纲方程组,嵌入UDF用户自定义函数,并比较分析临界速度模型和临界黏度模型对于模拟颗粒沉积分布的异同。结果表明,在本文工况条件下,对于临界速度模型而言,叶片表面和下端壁处的颗粒沉积效率都在动量Stokes数增大到约0.1时开始从100%减小,在动量Stokes数增加到约10后减小到0;上端壁处的颗粒沉积效率在动量Stokes数增加到约1时开始从100%减小,在动量Stokes数增大到约100后减小到0。而对于临界黏度模型而言,叶片表面和下端壁处的颗粒沉积效率随着动量Stokes数的增大而不断增大,二者都在动量Stokes数约为1时达到100%,而上端壁处的沉积效率却先增大后减小,最后再增大,在动量Stokes数约为0.1颗粒沉积效率降低到最小值约为80%,后开始增加到100%。     

Effect of tip geometry and tip clearance on aerodynamic performance of a linear compressor cascade

The tip leakage flow between a blade and a casing wall has a strong impact on compressor pressure rise capability, efficiency, and stability. Consequently, there is a strong motivation to look for means to minimize its impact on performance. This paper presents the potential of passive tip leakage flow control to increase the aerodynamic performance of highly loaded compressor blades. Experimental investigations on a linear compressor cascade equipped with blade winglets mounted to the blade tips have been carried out. Results for a variation of the tip clearance and the winglet geometry are presented. Current results indicate that the use of proper tip winglets in a compressor cascade can positively affect the local aerodynamic field by weakening the tip leakage vortex. Results also show that the suction-side winglets are aerodynamically superior to the pressure-side or combined winglets. The suction-side winglets are capable of reducing the exit total pressure loss associated with the tip leakage flow and the passage secondary flow to a significant degree.     

几种摇臂与联动环连接结构对比分析

为了改善航空发动机整体性能和可靠性,以航空发动机从地面起动到巡航过程为研究对象,采用热-固耦合分析方法,对涡轮转子叶尖径向运行间隙(BTRRC,Blade-tip Radial Running Clearance)进行动态分析.在分析中考虑了材料属性的非线性和温度载荷、离心载荷的动态性,分别对涡轮的叶片、盘和机匣的变形进行计算和分析,得到了涡轮叶尖径向运行间隙的变化规律,以及BTRRC最小点(可选择t=180 s)和最小值(约0.18 mm),为进行进一步涡轮叶尖径向运行间隙的动态概率分析和动态优化设计奠定了基础.     

低负荷弯叶栅流谱结构与气动性能的实验研究

在一套典型的低负荷矩形涡轮静叶栅中开展弯叶片影响叶栅内部流谱结构与气动性能的实验研究。利用微型5孔探针分别对6套叶栅的进出口流场进行详细测量,并在叶栅表面和端壁进行油流显示实验。从定性和定量的角度考察了叶片弯曲对壁面流谱拓扑结构、出口涡量、出气角及二次流损失分布的影响,总结了弯叶片影响边界层迁移与二次流损失发展的规律。