微型铅酸电池的研制

本文介绍了两种微型铅酸蓄电池的开发研究工作。研究结果表明，这两种电池的容量、密封反应效率、高率放电性能、过放电特性、过充电特性、贮存性能及循环寿命等各项指标均达到日本标准ＪＩＳ８７０２－１９８８的要求。     

高速铣削SiC_p/Al复合材料PCD刀具磨损研究

通过3种不同几何结构的PCD刀具高速铣削65%体积分数的Si C_p/Al(Al/Si C/65p)复合材料的对比试验,建立了磨损曲线,并对PCD刀具的磨损形貌、磨损类型及原因进行了研究和分析。研究结果表明,刀片之间留有间隙能有效减少磨损,提高刀具使用寿命,小螺旋角的存在会加速磨损;PCD刀具主要磨损形式是机械磨损(磨粒磨损)。     

基于联合仿真的飞机空调系统故障影响

飞机空调系统是飞机的重要组成部分,由于其在飞行过程中环境和工作参数变化较大,易于受到多种因素的影响而成为故障率较高的飞机系统之一。飞机空调系统故障主要发生在飞行过程中,在地面状态难以复现,因此基于联合仿真的飞机空调系统故障影响分析对飞机设计验证和地面维修具有重要意义。首先根据飞机空调系统原理建立了冲压空气进气口模型、发动机压气机模型、压力调节与预冷组件模型、制冷组件模型;然后基于AMESim-Simulink联合仿真平台,模拟飞行过程中空调系统组件性能动态变化过程;最后对典型故障如预冷器泄漏、预冷器空气活门卡死、压力传感器冲击、冲压空气进气作动筒卡死等故障进行模拟,再现了飞行过程中空调系统故障情况,分析了空调组件性能的变化过程。     

基于飞行参数数据挖掘的军机健康评估技术

以新型战机为代表的现代武器装备的参数数据越来越庞大,提出了基于飞行参数数据挖掘的军机健康评估技术。首先构建了军机健康评估设计及应用的"V"型架构,将数据获取、数据分析、方法应用、挖掘建模、评估结果和决策应用等流程融入到数据层、业务层、应用层等功能层级中。然后,综合运用改进故障树分析、高斯混合模型、层次分析法等方法,构建了适用于军机健康评估的架构、方法及流程。最后,以某军机实际飞行数据进行了应用分析,证明了所提方法的有效性和可行性。     

某型涡扇发动机测量数据融合模型

为提高传感器测量数据的有效性、可信性,基于共同工作方程,采用原始对偶内点法对某型涡扇发动机测量数据进行了融合分析。通过案例研究了当可测量参数存在误差时融合模型对流量、温度及压力等参数的预测效果;使用两种初值更新法,测试了不同工况下的物理运算时间;研究了约束违反程度对数据融合效果的影响;测试了关键传感器失效情况下,动态数据融合模型对缺失参数的预测效果,提出了进一步加快计算速度的方法。结果表明:通过数据融合,测量数据和未测量参数的不确定度下降到1%以内;通过算法优化,运算时间减小到5s,为发动机状态监控、传感器维护和传感器失效情况下发动机控制策略的制定提供了支持。     

Resistance welding of glass fiber reinforced thermoplastic composite: Experimental investigation and process parameter optimization

The utilization of fiber reinforced thermoplastics (FRTP) is expected to fulfill lightweight demand in mass-produced aerospace products. Facing the unavoidable assembly of FRTP parts, fusion bonding methods such as resistance welding are promising compared with mechanical joint and adhesive bonding. In this paper, a procedure has been brought out to understand the relationship between processing conditions and performance of the FRTP welding joints. The adherends were continuous glass fiber reinforced polypropylene (GF/PP) laminates fabricated by hot-pressing method. The influences of time, current and pressure on the bending strength of the resistance welding joints were investigated. A processing window was drawn based on the optical observation of welded surfaces. The quantitative relationship between process parameters and mechanical property of GF/PP welding joint was established by Response Surface Method (RSM) with high accuracy. It was found that bending strength of GF/PP welding joint was improved by 31% compared with hot-pressing benchmark.     

Five-axis flank milling tool path generation with curvature continuity and smooth cutting force for pockets

In order to ensure machining stability, curvature continuity and smooth cutting force are very important so as to meet the constraints of both cutting force and kinematics of machine tools. For five-axis flank milling, it is difficult to meet both of the constraints because tool path points and tool axis vectors interact with each other. In this paper, multiple relationships between tool path points and tool axis vectors with cutting force and kinematics of machine tools are established, and the strategies of corner-looping milling and clothoidal spirals are combined so as to find feasible solutions under both of the constraints. Tool path parameters are iterated by considering the maximum cutting force and the feasible range of the tool axis vector, and eventually a curvature continuity five-axis flank milling tool path with smooth cutting force is generated. Machining experimental results show that the conditions of cutting force are satisfied, vibration during the process of machining is reduced, and the machining quality of the surface is improved.     

空间机械臂视觉相机内参标定技术研究

针对空间机械臂视觉相机的任务需求与配置,内参标定技术是相机高精度获取合作目标位置、方向等运动信息的首要前提和重要保障。文章设计了一种基于二维平面靶的机械臂相机内参标定方法,用于解算焦距、主点坐标、畸变系数等。首先,利用相机拍摄多幅平面靶图像,求解平面靶与相机图像之间的映射矩阵;其次,构建相机内参约束方程;再次,利用特征值分解,解算焦距、主点坐标等参数值;最后,引入径向、切向畸变构建非线性模型,将解得的内参作为初值,利用Levenberg-Marquardt优化算法即可计算出相机内参最优解。试验结果表明,该方法完全适用于机械臂相机内参标定,标定结果均满足机械臂视觉相机获取合作目标三维位姿的测量精度要求。     

碳纤维与芳纶纤维复合材料机械加工刀具选用

通过对复合材料特性和加工机理的分析,论述了复合材料机械加工对刀具材质、结构和几何参数的要求,介绍了几种适合于碳纤维和芳纶纤维复合材料机械加工的钻削和铣削刀具.     

Springback prediction of thick-walled high-strength titanium tube bending

Significant springback occurs after tube rotary-draw-bending （RDB）, especially for a high-strength Ti-3A1-2.5V tube （HSTT） due to its high ratio of yield strength to Young＇s modulus. The combination scheme of explicit and implicit is preferred to predict the springback. This simulation strategy includes several numerical parameters, such as element type, number of elements through thickness （NEL）, element size, etc. However, the influences of these parameters on spring- back prediction accuracy are not fully understood. Thus, taking the geometrical specification 9.525 mm × 0.508 mm ofa HSTT as the objective, the effects of numerical parameters on prediction accuracy and computation efficiency of springback simulation of HSTT RDB are investigated. The simulated springback results are compared with experimental ones. The main results are： （1） solid and continuum-shell elements predict the experimental results well; （2） for C3DSR elements, NEL of at least 3 is required to obtain reliable results and a relative error of 29% can occur as NEL is varied in the range of 1-3; （3） specifying damping factor typically works well in Abaqus/Emplicit simulation of springback and the springback results are sensitive to the magnitude of damping factor. In addition, the explanations of the effect rules are given and a guideline is added.