第二代定向高温合金DZ6热处理研究

为了获得平衡的横纵向性能,二代定向合金Dz6的热处理工艺包括预处理、固溶和三级时效.1120℃的高温时效处理提高了DZ6合金的纵、横向持久寿命;同时,1120℃时效后的缓冷处理,使横向870℃/448MPa持久寿命由未经缓冷处理的36h增加至244h,延伸率由0.6%提高至4.5%;中温870℃/16h时效处理使合金纵向760℃/780MPa持久寿命比900℃/4h时效处理时提高一倍.热处理后γ'呈规则立方状,合金的晶界由γ'和析出的块状MC组成.以高温时效结合缓冷处理为特点的热处理制度,不但使DZ6合金的纵向持久寿命比铸态时提高一倍,而且还获得了良好的横向性能.     

Fe^3＋／SO4^2-／TiO2光催化氧化苯酚研究

采用溶胶-凝胶法制备Fe^3＋／SO4^2-／TiO2光催化剂，以紫外光为光源，研究不同实验条件下对苯酚的光催化氧化。结果表明：催化剂投加量以2-3g／L为最佳范围；pH=6．7—9．0时苯酚去除率较高；溶液初始浓度越高。C0Dcr去除率越低；H2O2质量浓度为90mg/L时，光催化效果达到最佳；Cr^6＋浓度为8μg/mL时CODcr，去除率达到最大，Cr^6＋的还原率达90％以上；Hg^2＋对CDDcr去除率没有较大的影响，Hg^2＋的还原率99．5％。     

Influence of deformation zone length on bending radius of SS304 tubes with small diameters manufactured via free bending-based active motion

In three and six-axis free-bending equipment, the deformation zone length(A) is a fixed mechanical structure parameter modified when the relevant structure is redesigned and manufactured. In this study, a six degree of freedom(6-DOF) parallel mechanism was used as the control mechanism of the bending die, and a new method of changing the deformation zone length(A)was proposed. Firstly, an idealized geometric model of free bending-based active motion was established. Then, the influence of the de...     

Microstructure control techniques in primary hot working of titanium alloy bars:A review

How to control the microstructure of titanium alloy bars is important to fabricating high-performance aerial forgings. This paper gives a thorough survey of the manufacturing meth-ods and microstructure control techniques for titanium alloy bars. It summarizes the effects of pro-cessing parameters on the mechanisms and laws of microstructure evolution during b working and (a+b) working, including the kinetics and grains size of dynamic recrystallization (DRX) during b deformation and the kinetics and grains size of spheroidization during (a+b) deformation. The trends in microstructure control techniques are presented for fabricating titanium alloy bars with high efficiency, low cost, and high quality by means of b/(a+b) working, and the puzzles and chal-lenges in the future are also pointed out.     

TiAlN 涂层钻头钻削钛合金的实验研究

采用Ti Al N涂层硬质合金麻花钻对钛合金(TC4)进行钻削试验,研究了切削用量对轴向力、加工孔壁表面粗糙度和切屑形态的影响。结果表明:轴向力随着进给量的增加而增加,轴向力随着转速的增加而减小。运用指数公式模型对轴向力实验结果进行回归分析,得到轴向力与转速以及进给量之间的关系式,并对该方程进行了检验验证误差均小于7%;随着进给量的增加断屑能力逐渐增加,切屑长度逐渐变短。在低转速和进给量为50 mm/min时切屑形态为短螺旋形切屑,此时排屑和孔壁粗糙度均为最佳。     

某型飞机典型结构应力腐蚀开裂原因分析

针对某型飞机典型结构应力腐蚀开裂问题,从材料选用、结构加工、装配工艺、服役环境等角度,结合有限元模拟细节应力分析技术,分析了发生应力腐蚀开裂的原因。基于分析结果,为新飞机制造和现役飞机维修提供相应的建议,为制造厂和维修厂提高飞机结构的应力腐蚀抗性以及结构完整性和航空安全性提供参考。     

基于墩头轮廓钛合金铆接夹具的优化设计

针对某型号机在弹塑性理论和逆向工程的基础上,采用普通铆接方式,通过计算和数值模拟对铆接的夹具进行优化设计。结果表明,此夹具的优化设计可使铆接后的干涉量均匀度大大提高,残余应力分布更合理且得出了铆接后干涉量检测的重要评估手段,为飞机制造过程中工艺的优化和装配效率的提高提供重要参考价值。     

含天然与人工内部缺陷轮盘裂纹扩展特性对比分析

为达到应用人工内部缺陷获得轮盘裂纹扩展特性，开展了含天然与人工内部缺陷轮盘高速旋转低周疲劳裂纹扩展对比试验，并通过无损检测分析、断口分析研究了裂纹扩展特性的差异，提出了含人工缺陷轮盘损伤容限分析思路。无损检测更易识别人工内部缺陷的特征及其变化；人工缺陷区呈碎裂状，有大量的晶间断裂，与天然缺陷区有明显差异；非缺陷区两者无明显差异。天然与人工缺陷区的裂纹扩展速率分别为0.2-0.4μm/次、0.6-1.2μm/次，均远大于基体材料理论值；1#盘加载突变区外断口反推寿命与第二加载阶段循环数的最大误差是12%；2#盘缺陷区外断口反推寿命占总循环数的44.9%-51.9%。基于人工缺陷区定义初始裂纹，排除人工与天然缺陷差异的影响，可获得轮盘裂纹扩展特性。     

Crystal orientation and morphology of α lamellae in wrought titanium alloys: On the role of microstructure evolution in β processing

To obtain high-quality aviation forgings of titanium alloys, β forging is an essential processing step which must be considered throughout a production process. In this work, the effect of β forging on the crystal orientation and morphology of lamellar α was experimentally investigated in a two-phase titanium alloy. Strong dynamic recovery during β working resulted in the formation of low-angle grain boundary (LAGB_β) inside β grains. The lamellar α can penetrate through the LAGB_β, leading to similar intra α LAGBs on subgrain boundaries. Deformation banding occurs at high strain rates, and both diffusive and sharp boundaries of deformation bands can be observed. A continuous change of the β orientation in diffusive boundaries results in the formation of fine and disordered α lamellae without intra-lamellar boundary to hold the Burgers orientation relationship (OR). On sharp boundaries, it is prone to producing continuous grain boundary α (α_GB) with a highly similar orientation along the boundaries. Meanwhile, there may exist several lower-angle boundaries within the grain boundary α for a smoother orientation change on the β grain boundary.     

Simulation of streamwise vortices at the flaps of re-entry vehicles

The present study investigates separated flows in the flap region of the X-38 re-entry demonstrator with respect to the heat loads downstream reattachment induced by streamwise vortices. In a first step generic numerical flow simulations of turbulent ramp configurations with artificially induced vortex disturbances are compared with wind tunnel data of the Ludwieg tube facility in Göttingen (RWG). The results allow insight into the perturbed flow field, the associated flow topology and the influence of different flow parameters that affect the perturbations. For numerical resolution of streamwise vortices in the boundary layer of re-entry vehicles local grids are generated around the flaps of the X-38 vehicle. Extensive studies of arranging and refining the local grids demonstrate good grid convergence. For laminar cases and cases with fixed transition vortex effects on the heat transfer are observed with and without artificial vortex excitation.

Zusammenfassung

Ziel der vorgelegten Studie ist die Untersuchung abgelöster Strömungen im Klappenbereich des X-38 Wiedereintrittsdemonstrators hinsichtlich der durch Längswirbel entstehenden thermischen Belastungen stromab der Anlegelinie. Im ersten Schritt werden turbulente generische Rampenkonfiguratiorien mit künstlich induzierten Wirbelstörungen mit Windkanaldaten des Ludwierohrkanals in Göttingen (RWG) verglichen. Die Ergebnisse erlauben einen Einblick in die Störströmung, der zugehörige Strömungstopologie und der Einflüsse verschiedener Parametervariationen auf die Störströmung. Zur numerischen Auflösung der Längswirbel in der Grenzschicht von Wiedereintrittsvehikeln wurden lokale Netze um die X-38 Klappen generiert. Ausführliche numerische Studien nach Umordnung und Verfeinerung der lokalen Netze zeigen eine gute Netzkonvergenz der Ergebnisse. In laminaren Fällen und solchen mit fester Transition wurden Wirbeleinflüsse auf den Wärmestrom mit und ohne künstliche Wirbelanregung beobachtet.